HVDC Connector with Control Plug Terminal for Safe Power Supply
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing connector units for high voltage direct current electric power supply pose safety risks due to the potential for human exposure and operational hazards during installation and maintenance, as conventional connectors are not designed to handle high voltage levels effectively.
Innovation Solution
The development of a connector unit comprising an inserting connector with two electric power plug terminals and a control plug terminal that extends to operate a relay, connecting with a receiving connector featuring electric power jack terminals and a control jack terminal, ensuring safe power supply by controlling the relay contacts to prevent accidental exposure to high voltage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If conventional connectors are used for high voltage direct current electric power supply, then electric power transmission efficiency is improved, but safety risks increase due to potential human exposure to high voltage
Solution Approach 1:
The connector is divided into two separate parts: an inserting connector and a receiving connector. These parts engage with each other to form a complete connection, but can be separated for safety purposes during installation and maintenance, preventing human exposure to high voltage.
Solution Approach 2:
A control plug terminal and control jack terminal are introduced as intermediary control elements. These control terminals manage the engagement and disengagement of the high voltage electric power terminals, providing a safe interface for operation and preventing direct human contact with high voltage components.
2Loss of energy
If high voltage direct current electric power is supplied to electronic apparatuses, then electric power transmission efficiency is improved, but operational hazards increase during installation and maintenance
Solution Approach 1:
The control plug terminal is designed to be engaged before the high voltage electric power terminals. This preliminary action ensures that the control mechanism is in place before high voltage power is transmitted, enabling safe operation during installation and maintenance.
Solution Approach 2:
The control jack terminal acts as an intermediary that must be connected before high voltage power flow is enabled. This intermediate control interface allows safe operation during installation and maintenance by preventing direct access to high voltage terminals.
3Ease of operation
If conventional alternating current connector units are used, then ease of connection is maintained, but they are unsuitable for high voltage direct current power supply
Solution Approach 1:
The connector unit is designed with multi-functionality to handle high voltage direct current power supply while maintaining ease of connection. The structure incorporates both control terminals and high voltage electric power terminals in a single integrated unit that provides both safety control and power transmission functions.
Solution Approach 2:
The connector is segmented into control terminals and high voltage electric power terminals, allowing each part to be optimized for its specific function while maintaining overall ease of connection through a unified engagement mechanism.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables safe and controlled supply of high voltage electric power to electronic apparatuses, enhancing safety by preventing accidental exposure to high voltage levels during installation and operation.
Implementation Method 1
the relay is operated by extending the control plug terminal in the inserting direction, so that the electric power is supplied to the electronic apparatus via the electric power plug terminal and the electric jack terminal
Data Source
AI summary
An inserting connector connected to a receiving connector, the receiving connector being configured to electrically connect an electric power source and an electric apparatus receiving an electric power supply from the electric power source, the inserting connector being connected to the electric apparatus, the inserting connector includes two electric power plug terminals made of a conductor, the conductor being configured to receive the electric power supply; and a control plug terminal configured to be extended and retracted in an inserting direction.