Hybrid Vehicle Engine Start Control via Wheel Locking

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Solution Overview

Problem

Low temperatures increase the load on electric motors and decrease battery voltage, making it difficult to start internal combustion engines in hybrid vehicles, leading to gear-contact noise between the parking lock gear and pawl due to alternating torque directions.

Innovation Solution

A vehicle driving apparatus with a controller that executes lock switching control to forcibly lock wheels and release the driveshaft, allowing the engine to be started by a motor, and cancels wheel locking after engine self-driving begins, with temperature-dependent cranking control to minimize noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electric motor cranks the engine at low temperature, then the engine can be started, but the battery voltage decreases and the load on the electric motor increases, making it difficult to start the engine

Engineering Contradiction:
Improveengine startabilityVSAvoidbattery voltage
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The brake device is activated before engine cranking to lock the wheels, preventing torque reversal and preparing the system for stable motor-driven cranking at low temperatures

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the electric motor starts the engine at low temperature, then the engine can be cranked, but the alternating torque direction causes vibrations and gear-contact noise

Engineering Contradiction:
Improveengine starting capabilityVSAvoidgear-contact noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The brake device is activated in advance before engine cranking to lock the wheels, preventing torque reversal that causes parking lock gear contact and noise

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The brake device applies a counteracting force by locking the wheels before cranking, preventing the harmful torque reversal and vibrations that would otherwise occur during engine starting

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces gear-contact noise during engine starting, enhancing occupant comfort by ensuring smooth engine cranking and reducing vibrations.

Implementation Method 1

a brake device for locking the wheels

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a motor for starting the engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8645037B2Vehicle driving apparatus and control method for same
Publication Date: 2014.02.04 TOYOTA JIDOSHA KK
  • US8645037B2 patent drawing
  • US8645037B2 patent drawing
  • US8645037B2 patent drawing

AI summary

When the condition for starting an engine (50) is satisfied, the controller (90) executes the lock switching control in which the wheels (88) are forcibly locked by the brake device (86) and the parking lock mechanism (200) is released to unlock the driveshaft (step S4, step S5), and then the controller (90) executes the cranking control (step S6) in which the engine (50) is started by the motor-generator (MG1).