Hydrogen Car Powertrain Layout With Over-Engine Tank Packaging

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Solution Overview

Problem

Cars with internal combustion engines powered by hydrogen face challenges in achieving high performance without compromising autonomy due to the large and heavy hydrogen storage tanks required, which affect dynamic performance.

Innovation Solution

A hybrid car design featuring an opposed-piston two-stroke internal combustion engine with hydrogen storage tanks arranged above the engine and drive system, allowing for optimal placement and minimizing the car's length and weight, combined with a dual-clutch gearbox and rear differential for improved dynamic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If hydrogen storage tanks are made large and voluminous to store sufficient hydrogen mass, then hydrogen storage capacity is improved, but car length and weight increase, deteriorating dynamic performance

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidcar weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The patent positions hydrogen storage tanks in the vertical dimension above the engine and drive system, rather than extending the car longitudinally. This spatial reconfiguration allows sufficient hydrogen storage capacity while maintaining a compact car length and optimized weight distribution, directly resolving the contradiction between storage quantity and vehicle weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If hydrogen storage tanks are made large and voluminous to store sufficient hydrogen mass, then hydrogen storage capacity is improved, but car length increases, deteriorating dynamic performance

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidcar length
Core Design Contradiction:
Quantity of substanceVSLength of moving object

Solution Approach 1:

The patent positions hydrogen storage tanks in the vertical dimension above the engine and drive system, rather than extending the car longitudinally. This spatial reconfiguration allows sufficient hydrogen storage capacity while maintaining a compact car length and optimized weight distribution, directly resolving the contradiction between storage quantity and vehicle weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If hydrogen tanks are positioned to be protected against impacts from all directions, then safety is improved, but positioning flexibility is reduced

Engineering Contradiction:
Improvehydrogen tank safetyVSAvoidpositioning flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent positions hydrogen storage tanks in the vertical dimension above the engine and drive system, rather than extending the car longitudinally. This spatial reconfiguration allows sufficient hydrogen storage capacity while maintaining a compact car length and optimized weight distribution, directly resolving the contradiction between storage quantity and vehicle weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a balance between hydrogen storage capacity and dynamic performance by centralizing the engine and drive system, reducing the car's length and weight, and enhancing aerodynamics while maintaining accessibility for maintenance.

Implementation Method 1

an internal combustion engine powered with hydrogen

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20240174072A1Car provided with an internal combustion engine
Publication Date: 2024.05.30 FERRARI SPA
  • US20240174072A1 patent drawing
  • US20240174072A1 patent drawing
  • US20240174072A1 patent drawing

AI summary

A car having: two front wheels; two rear wheels; an opposed-piston internal combustion engine and having: a crankcase, a number of cylinders obtained in the crankcase, a number of pistons twice the number of the cylinders as two opposed pistons slide in each cylinder, and two crankshafts, which are longitudinally oriented and are each connected to a respective half of the pistons arranged on a same side of the crankcase; and a gearbox, which is connected to the crankshafts of the internal combustion engine and is arranged behind the internal combustion engine. The gearbox has two clutches, each separate and far from the other clutch and connected to a corresponding crankshaft, and two input shafts, each connected to a respective clutch.