Hydrogen Fueling Control Using Vehicle-Side Tank State Feedback

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Solution Overview

Problem

Conventional hydrogen fueling processes for hydrogen fueled mobility lack efficiency, speed, and real-time operability, and do not effectively utilize state-of-the-art information and communication technologies for precise control and validation based on real-time on-site data.

Innovation Solution

A hydrogen fueling test method and system that utilizes an artificial neural network model to predict and control the state of hydrogen in a mobility tank based on real-time data, integrating feedback and simulation results to optimize temperature and pressure conditions for safe and rapid fueling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional hydrogen fueling processes are used, then safety control is maintained, but fueling efficiency and speed are insufficient

Engineering Contradiction:
Improvefueling efficiencyVSAvoidsafety control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a closed-loop feedback control system that continuously monitors temperature, pressure, and flow rate during hydrogen fueling. Real-time data from sensors is fed back to the control unit, which dynamically adjusts fueling parameters to optimize speed while maintaining safety limits, resolving the contradiction between fueling efficiency and safety control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static safety limits to dynamic adaptive control. The control unit continuously adjusts fueling rate, temperature, and pressure based on real-time system state and predicted future conditions, enabling both high fueling speed and continuous safety maintenance through dynamic parameter optimization

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If real-time data collection and model updating are implemented, then fueling control precision is improved, but system complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control system performs self-updating by automatically collecting operational data, processing it through the neural network model, and refining its own control parameters without external intervention. This self-service capability achieves high control precision while minimizing the need for complex external calibration systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical calibration and adjustment systems with an intelligent software-based neural network model. The model learns optimal control strategies from data, substituting physical complexity with computational intelligence to achieve precise control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If neural network models are used for prediction, then fueling speed and real-time operability are enhanced, but computational requirements and processing time increase

Engineering Contradiction:
Improvefueling speedVSAvoidprocessing time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The neural network model is trained offline in advance with extensive fueling data to learn optimal control patterns. During actual fueling operations, the pre-trained model provides rapid predictions and control recommendations, eliminating the need for complex real-time computations and enabling both high speed and low processing time

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260063252A1Hydrogen Fueling Test Method and System Using Vehicle-Side On-Site Data
Publication Date: 2026.03.05 HYUNDAI MOTOR CO LTD
  • US20260063252A1 patent drawing
  • US20260063252A1 patent drawing
  • US20260063252A1 patent drawing

AI summary

A method according to one embodiment of the present disclosure comprises the steps of: transmitting a control request regarding the state of hydrogen in a mobility tank of a hydrogen vehicle to the hydrogen vehicle; obtaining on-site data on the change in the state of hydrogen in the mobility tank as feedback in response to the control request; and updating a model of the change in the state of hydrogen in the mobility tank in response to the control request based on the on-site data of the change in the state of hydrogen in the mobility tank in response to the control request.