Hydrogen-Implanted Semiconductor Substrates for Vertical DRAM Stacking

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Solution Overview

Problem

Current semiconductor technologies face challenges in increasing memory capacity without reducing processing dimensions, particularly in the vertical stacking of access transistors and storage capacitors in DRAMs, which is technically difficult and costly.

Innovation Solution

The method involves forming isolation trenches and hydrogen-implanted layers in semiconductor substrates, followed by smart cut techniques and wafer bonding to create vertically stacked memory cells and peripheral circuits, reducing the planar area occupied by memory cells and peripheral circuits, thereby decreasing chip area and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If processing dimensions are reduced to increase memory capacity, then memory capacity increases, but manufacturing precision and device reliability deteriorate

Engineering Contradiction:
Improvememory capacityVSAvoidprocessing dimension control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent transitions from planar (2D) memory cell arrangement to vertical (3D) stacking of memory cells and peripheral circuits. By forming isolation trenches and bonding substrates vertically, the memory capacity increases without reducing processing dimensions, thus avoiding the deterioration of manufacturing precision while achieving higher integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If access transistor and storage capacitor are vertically stacked to increase memory capacity, then memory capacity increases, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvememory capacityVSAvoidvertical stacking structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent divides the semiconductor device into separate substrates: a first substrate containing memory cells and a second substrate containing peripheral circuits. This segmentation allows independent optimization and manufacturing of each substrate before bonding, reducing the complexity of vertical stacking while achieving high memory capacity through the stacked configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces isolation trenches as intermediary structures between vertically stacked memory cells and peripheral circuits. These trenches provide electrical isolation and mechanical support, facilitating the vertical stacking process and reducing manufacturing difficulty by enabling clear separation of functional regions during the bonding process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If isolation trenches and hydrogen-implanted layers are formed followed by smart cut and wafer bonding to enable vertical stacking, then chip area is reduced, but manufacturing process complexity increases

Engineering Contradiction:
Improvechip areaVSAvoidmanufacturing process steps
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent performs preliminary actions by forming isolation trenches and hydrogen-implanted layers in the substrates before the bonding process. The smart cut technique is applied in advance to create release structures that facilitate subsequent wafer bonding. These preliminary actions enable the vertical stacking process to proceed more smoothly and reduce the final chip area while managing manufacturing complexity through structured process sequencing.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the reduction of chip area and cost by enabling the vertical stacking of memory cells and peripheral circuits, enhancing memory capacity and integration density.

Implementation Method 1

a hydrogen-implanted layer 18 is formed at a predetermined depth in the semiconductor substrate 10. Hydrogen is introduced into the hydrogen-implanted layer 18

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20240170327A1Semiconductor device including hydrogen introduction layer provided on semiconductor substrate and method of forming the same
Publication Date: 2024.05.23 MICRON TECHNOLOGY INC
  • US20240170327A1 patent drawing
  • US20240170327A1 patent drawing
  • US20240170327A1 patent drawing

AI summary

An apparatus includes: a first semiconductor substrate; a plurality of first regions extending in parallel in a first direction on the first semiconductor substrate, each of the plurality of first regions including a plurality of first shallow trench isolations (STI) therein; and a plurality of second regions each extending between corresponding adjacent two of the plurality of first regions, each of the plurality of second regions including a plurality of second STIs and a plurality of active regions arranged alternately and in line in the first direction. Each of the plurality of second STIs has a greater depth than each of the plurality of first STIs.