Hydrogenase Cofactor Recycling for Enzyme Stabilization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cofactor regeneration systems are limited to the regeneration of reduced forms of nicotinamide adenine dinucleotide (NADH/NADPH) and require complex processes with gaseous by-products, such as oxygen, which destabilize enzymes and increase costs, necessitating the development of a method for efficient recycling of the oxidized forms (NAD+/NADP+) to improve biocatalytic production processes.

Innovation Solution

A process utilizing hydrogenase to convert NADH/NADPH to NAD+/NADP+ while generating hydrogen as a by-product, allowing for the efficient recycling of cofactors and avoiding the need for oxygen supplementation, thereby stabilizing enzymes and simplifying the recycling process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing cofactor regeneration systems using NADH oxidases are employed, then NAD+ can be regenerated, but oxygen is required which produces water or hydrogen peroxide, requires constant gassing, and destabilizes enzymes

Engineering Contradiction:
Improveenzyme stabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates oxygen from the cofactor regeneration system by using a hydrogenase enzyme that regenerates NADP+ from NADPH through a reaction that produces hydrogen gas instead of requiring oxygen. This removes the need for oxygen gassing equipment and eliminates the instability caused by oxygen exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the chemical parameters of the regeneration system by substituting the oxidizing agent from oxygen (in NADH oxidase systems) to protons (in the hydrogenase system). This parameter change transforms the reaction products from water/hydrogen peroxide to hydrogen gas, which simplifies the process and stabilizes the enzymes.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If NADH oxidases are used for cofactor regeneration, then NAD+ is recycled, but constant oxygen supply is required which increases operational complexity and costs

Engineering Contradiction:
Improvecofactor recycling efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The hydrogenase-based system is self-service in that it automatically regenerates NADP+ without requiring external oxygen supply infrastructure. The enzyme uses protons from the solution and produces hydrogen gas that can be released or collected, eliminating the need for complex oxygen delivery systems while maintaining high recycling efficiency.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If conventional chemical processes are used instead of biocatalytic processes, then production costs may be lower, but environmental impact increases and stereospecificity is lost

Engineering Contradiction:
Improveenvironmental impactVSAvoidproduction cost
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The invention replaces conventional chemical oxidation systems with a biocatalytic hydrogenase system. This substitution uses enzymatic catalysis instead of harsh chemical reagents, reducing environmental impact while maintaining economic feasibility through efficient cofactor recycling and elimination of expensive sacrificial substrates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the efficient recycling of NAD+/NADP+, achieving high conversion yields without the need for sacrificial substrates or oxygen, reducing costs and operational complexity, and stabilizing biocatalysts, thus enhancing the economic and environmental viability of biocatalytic production.

Implementation Method 1

A process utilizing hydrogenase to convert NADH/NADPH to NAD+/NADP+ while generating hydrogen as a by-product

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Implementation Method 2

The NADH/NAD+ cofactor pair plays a major role in microbial catabolism. Cofactor pairs that are transformed reversibly between their reduced and oxidized states

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentEP4438735A1Biocatalytic preparation of an organic substance comprising a carbonyl group
Publication Date: 2024.10.02 CASCAT GMBH
  • EP4438735A1 patent drawing
  • EP4438735A1 patent drawing
  • EP4438735A1 patent drawing

AI summary

The present invention relates to a process for preparing an organic substance comprising at least one carbonyl group comprising the steps of converting an organic substance comprising at least one oxygen-containing functional group into the organic substance comprising at least one carbonyl group and NAD+ and/or NADP+ into NADH and/or NADPH using a dehydrogenase, and converting NADH and/or NADPH into NAD+ and/or NADP+ and hydrogen using a hydrogenase.