Hydrophobizing Resist Patterns to Prevent Collapse

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Solution Overview

Problem

The miniaturization of semiconductor resist patterns and increased pattern height lead to pattern collapse during drying treatment due to the interaction between the rinse solution and the resist pattern, particularly due to the surface tension of water and contact angle issues.

Innovation Solution

A developing treatment method involving the supply of a treatment solution made by diluting a hydrophobizing agent, such as TMSDMA with hydrofluoroether, onto the resist pattern to reduce surface tension and prevent pattern collapse by increasing the contact angle with the rinse solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the height of the resist pattern is increased to enable etching of miniaturized patterns, then the etching capability is improved, but the pattern collapse occurs during drying treatment due to surface tension of rinse solution

Engineering Contradiction:
Improveheight of resist patternVSAvoidpattern collapse prevention
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The invention applies a treatment solution containing a surfactant to the resist pattern before the drying treatment. This preliminary action modifies the surface properties of the rinse solution by reducing its surface tension, thereby preventing pattern collapse during the subsequent drying process while allowing the use of high-aspect-ratio resist patterns for miniaturized semiconductor devices

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the physical-chemical parameters of the rinse solution by introducing a surfactant that reduces surface tension. This parameter change allows the rinse solution to wet the resist pattern more effectively and reduces the capillary forces that cause pattern collapse during drying, enabling the use of taller, more miniaturized patterns

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a treatment solution containing organic solvent with fluorine is supplied to prevent pattern collapse, then the pattern collapse is prevented, but the complexity of the treatment process increases

Engineering Contradiction:
Improvepattern collapse preventionVSAvoidtreatment process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention uses a surfactant as an intermediary substance that mediates between the rinse solution and the resist pattern. The surfactant adsorbs at the interface, reducing surface tension and preventing pattern collapse without requiring complex fluorinated organic solvents, thereby simplifying the treatment process while maintaining effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively prevents pattern collapse by stabilizing the resist pattern and allowing for efficient removal of the rinse solution without causing structural damage, even with highly miniaturized and tall resist patterns.

Implementation Method 1

a problem of a so-called 'pattern collapse' arises due to generation of an attraction force between patterns by the surface tension of the rinse solution

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 2

the contact angle of the pure water with respect to the resist pattern during the drying treatment

Methodology Applied
Scientific EffectContact angle: Wetting

Implementation Method 3

a treatment solution made by diluting a hydrophobizing agent hydrophobizing a resist pattern with hydrofluoroether

Methodology Applied
Scientific EffectHydrophobizing: Hydrophobe

Data Source

PatentUS8691497B2Developing treatment method
Publication Date: 2014.04.08 TOKYO ELECTRON LTD
  • US8691497B2 patent drawing
  • US8691497B2 patent drawing
  • US8691497B2 patent drawing

AI summary

A developing treatment method includes: a treatment solution supplying step of supplying a treatment solution made by diluting a hydrophobizing agent hydrophobizing a resist pattern with hydrofluoroether onto a substrate on which a rinse solution has been supplied after development of the resist pattern; a hydrophobic treatment stabilizing step of stabilizing a hydrophobic treatment of the resist pattern with the supply of the treatment solution stopped and rotation of the substrate almost stopped; and a treatment solution removing step of removing the treatment solution from a top of the substrate on which the treatment solution has been supplied. The hydrophobizing agent is trimethylsilyldimethyl-amine.