Hygroscopic Fluid Dispensing Using Freezing-Point Detection

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Solution Overview

Problem

Existing methods for determining the water content of hygroscopic fluids like DMSO are complex, require expensive equipment, and are not suitable for accurate and efficient dispensing in analytical instruments due to the hygroscopic nature of these fluids, which affects the stability and accuracy of drug samples.

Innovation Solution

A fluid dispensing device and method that uses a hygroscopic fluid cooler to determine the freezing point of the fluid, adjusting dispensing parameters based on the water content, and includes a thermocouple and thermoelectric cooler to accurately dispense hygroscopic fluids onto analytical substrates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Karl Fischer titration is used to determine water content, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvewater content measurementVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex chemical titration systems with a simple thermal system. Instead of using Karl Fischer titration equipment, the invention uses a temperature sensor and cooling mechanism to measure the freezing point depression of DMSO, which directly indicates water content. This substitution of mechanical/thermal methods for chemical methods reduces device complexity while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs inexpensive, simple components such as off-the-shelf temperature sensors, basic cooling elements, and standard microplate well structures. These replace expensive, specialized Karl Fischer titration equipment. The system uses readily available materials that can be easily replaced or disposed of, reducing both initial cost and maintenance complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If Karl Fischer titration is used to determine water content, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvewater content measurementVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary cooling of the DMSO sample to its freezing point before measurement. By pre-cooling the sample and using freezing point depression as the measurement basis, the system achieves rapid water content determination without the time-consuming chemical reactions required by Karl Fischer titration. The freezing process itself provides the measurement signal.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent exploits the phase transition of DMSO from liquid to solid at its freezing point. By measuring the freezing point depression caused by water contamination, the system quickly determines water content. This phase transition method is inherently faster than chemical titration because it relies on a physical property change rather than a chemical reaction that must reach completion.

Inventive Principle:
Principle #36Phase transitions

3Measurement precision

If acoustic techniques are used to measure water content, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvewater content measurementVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces acoustic measurement systems with a simple thermal measurement system. Instead of using piezoelectric transducers and acoustic coupling mechanisms, the invention uses a temperature sensor to measure freezing point depression. This thermal approach is fundamentally simpler in terms of device complexity while achieving the same water content measurement objective.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If freezing point determination is used, then ease of operation is improved, but measurement precision may worsen

Engineering Contradiction:
Improvewater content determinationVSAvoidwater content measurement
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses feedback control to monitor the freezing process. The temperature sensor continuously measures the temperature of the DMSO sample during cooling, and the system detects the freezing point by identifying the temperature plateau or rapid temperature change. This feedback mechanism ensures accurate detection of the freezing point despite variations in cooling rate or sample conditions, maintaining measurement precision while keeping the operation simple.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs a microplate well structure that serves multiple functions: it contains the sample, provides thermal isolation, and interfaces with the temperature sensor. This multi-functional design simplifies the overall system while maintaining measurement accuracy, as the same structure that is easy to handle also contributes to precise thermal measurement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a simple, cost-effective method for accurately determining the water content of hygroscopic fluids and optimizing dispensing parameters, ensuring precise delivery to analytical substrates, thereby improving the reliability of analytical results.

Implementation Method 1

determine a freezing point of the hygroscopic fluid... Based on the freezing point of the hygroscopic fluid, a water content of the hygroscopic fluid is determined

Methodology Applied
Scientific EffectFreezing point depression: Freezing

Implementation Method 2

A cartridge translation mechanism is provided and configured to move the fluid droplet ejection head back and forth over an analytical substrate in an x-direction

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS20250297975A1Method and apparatus for determining water content of hygroscopic fluids
Publication Date: 2025.09.25 BRADY WORLDWIDE INC
  • US20250297975A1 patent drawing
  • US20250297975A1 patent drawing
  • US20250297975A1 patent drawing

AI summary

A fluid dispensing device and method for adjusting an amount of hygroscopic fluid dispensed to an analytical substrate by a fluid ejection cartridge. The fluid dispensing device includes a fluid droplet ejection head disposed on a fluid cartridge containing a hygroscopic fluid; and a hygroscopic fluid cooler configured to determine a freezing point of the hygroscopic fluid.