IC Bonding Shield Layout for Conductive Pad Crosstalk

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Solution Overview

Problem

Digital image sensors face challenges in increasing resolution and image quality due to mutual inductance and capacitance between conductive pads, which lead to crosstalk and reduced image quality as they are scaled down.

Innovation Solution

The implementation of a metal-to-metal (M-M) and dielectric-to-dielectric (D-D) bonding layer with shield structures, including shield lines and dummy pads, to separate conductive pads and reduce electromagnetic interference, thereby minimizing mutual inductance and capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conductive pads are scaled down to increase resolution, then pixel density and resolution are improved, but mutual inductance and capacitance between pads increase causing crosstalk

Engineering Contradiction:
Improveimage resolutionVSAvoidcrosstalk between conductive pads
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A shield structure is introduced as an intermediary element between adjacent conductive pads. The shield comprises a first shield region connected to a first conductive pad and a second shield region connected to a second conductive pad, with a dielectric layer between the shield regions. This intermediary shield structure reduces mutual inductance and capacitance between the pads, thereby minimizing crosstalk while allowing the pads to be closely spaced for high resolution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shield structure is segmented into distinct regions: a first shield region, a second shield region, and an intermediate dielectric region. This segmentation allows the shield to be electrically connected to different pads while maintaining electrical isolation between adjacent pads through the dielectric layer, effectively reducing electromagnetic interference without requiring large pad spacing.

Inventive Principle:
Principle #1Segmentation

2Reliability

If shield structures are added to reduce crosstalk, then image quality is improved, but device complexity and manufacturing steps increase

Engineering Contradiction:
Improveimage qualityVSAvoidbonding layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shield structure is merged with the existing bonding layer architecture. The shield is formed within the bonding layer between the first and second IC chips, utilizing the same bonding process flow. The first and second shield regions are integrated into the bonding layer along with the dielectric layer, allowing the shield function to be achieved without adding separate manufacturing steps outside the standard bonding process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bonding layer serves multiple functions: it provides mechanical bonding between chips, electrical connection through conductive pads, and electromagnetic shielding through the integrated shield structure. The dielectric layer within the bonding layer simultaneously provides electrical isolation for the shield and structural support for the bonding interface, reducing the need for additional dedicated shielding components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances image quality by reducing crosstalk and interference between conductive pads, allowing for higher resolution and improved image acquisition without compromising pixel size.

Implementation Method 1

mutual inductance and capacitance between conductive pads, which lead to crosstalk and reduced image quality

Methodology Applied
Scientific EffectElectromagnetic interference: Electromagnetic Induction

Implementation Method 2

mutual inductance and capacitance between conductive pads

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20240339475A1Signal shielding for integrated circuits
Publication Date: 2024.10.10 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240339475A1 patent drawing
  • US20240339475A1 patent drawing
  • US20240339475A1 patent drawing

AI summary

Some embodiments relate to an IC device, including a first chip; and a second chip bonded to the first chip at a bonding interface; where the first and second chips respectively comprise a first dielectric layer and a second dielectric layer directly contacting; the first chip further comprises a plurality of conductive pads recessed into the first dielectric layer and in a plurality of rows and columns; where the plurality of conductive pads are arranged with a zig-zag layout along the plurality of columns and along the plurality of rows and comprise a first conductive pad and a second conductive pad; the first chip further comprises a first shield line in the first dielectric layer and laterally between the first and second conductive pads, and the second chip further comprises a contact recessed into the second dielectric layer and directly contacting the first conductive pad at the bonding interface.