IC Capacitor Interfacial Layer for Low-Carbon Nitride Electrodes

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Solution Overview

Problem

In the manufacturing of capacitors for integrated circuit devices, high-temperature processes can lead to degradation of electrode materials, resulting in reduced performance due to the presence of carbon impurities in metal nitride films, which affects the capacitance and stability of the capacitors.

Innovation Solution

A method involving atomic layer deposition (ALD) is used to form metal nitride films with minimal carbon impurities by carefully managing the sources and purging processes, ensuring the composition of metal nitrides as MM′N with controlled ratios and incorporating a nitridant to minimize halogen residues, thereby reducing impurity content and enhancing electrode performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high-temperature process is used for thin film deposition, then dielectric film can be formed, but electrode material degrades and carbon impurities increase

Engineering Contradiction:
Improvedielectric film qualityVSAvoidelectrode material stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

An interfacial layer is introduced between the lower electrode and the dielectric layer to act as a protective intermediary. This layer prevents direct interaction between the electrode material and the high-temperature deposition environment, thereby protecting the electrode from degradation while allowing the dielectric film to be formed with high quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lower electrode is prepared with a specific metal nitride composition (MM′N) before the high-temperature deposition process. This preliminary preparation ensures the electrode has optimal properties to withstand the subsequent thermal process, reducing carbon impurity formation and material degradation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If metal nitride is used as electrode material, then capacitor performance can be improved, but carbon impurities form during manufacturing

Engineering Contradiction:
Improvecapacitor performanceVSAvoidimpurity content
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The composition of the metal nitride electrode is optimized by controlling the ratio of metal elements M and M′, and by precisely controlling the nitrogen content. This parameter optimization ensures high capacitor performance while minimizing carbon impurity formation during the deposition process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different regions of the electrode structure are given different compositions to optimize local properties. The lower electrode uses a specific metal nitride composition that balances performance and impurity resistance, while the interfacial layer has a different composition optimized for protection and low carbon content.

Inventive Principle:
Principle #3Local quality

3Productivity

If capacitor size is reduced for down-scaling, then integration density increases, but electrode material degradation becomes more severe

Engineering Contradiction:
Improveintegration densityVSAvoidelectrode stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Thin film structures are used throughout the capacitor design, including the interfacial layer and dielectric layer. These thin films provide protection and functionality without adding significant size, allowing the capacitor to maintain small dimensions for high integration density while still protecting the electrode from degradation.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in capacitors with improved electrical performance, maintaining stable capacitance across bias voltages and reducing the likelihood of depletion layer formation, thus enhancing the integration and performance of integrated circuit devices.

Implementation Method 1

A method involving atomic layer deposition (ALD) is used to form metal nitride films with minimal carbon impurities

Methodology Applied
Scientific EffectAtomic layer deposition: Chemical Vapour Deposition

Implementation Method 2

incorporating a nitridant to minimize halogen residues, thereby reducing impurity content

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11810946B2Integrated circuit device including capacitor with metal nitrate interfacial layer
Publication Date: 2023.11.07 SAMSUNG ELECTRONICS CO LTD
  • US11810946B2 patent drawing
  • US11810946B2 patent drawing
  • US11810946B2 patent drawing

AI summary

A capacitor includes: a lower electrode including a metal nitride represented by MM′N, wherein M is a metal element, M′ is an element different from M, and N is nitrogen; a dielectric layer on the lower electrode; an interfacial layer between the lower electrode and the dielectric layer and including a metal nitrate represented by MM′ON, wherein M is a metal element, M′ is an element different from M, N is nitrogen, and O is oxygen; and an upper electrode on the dielectric layer.