Integrated Circuit Layout With Alternating Rail Widths for Via Routing

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Solution Overview

Problem

The miniaturization of integrated circuits poses challenges in design and manufacturing, particularly in ensuring stricter specifications and reliability, due to the complexity of routing resources and via landing spots in standard cell layout designs.

Innovation Solution

The proposed solution involves a specific layout design where conductive feature patterns with varying widths alternate, increasing via landing spots and routing resources, thereby enhancing routing flexibility and reducing cell area by overlapping more regions, thus addressing the challenges of miniaturization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If standard cell layout design is used for miniaturized integrated circuits, then device size is reduced and power consumption is lowered, but routing flexibility and manufacturing reliability deteriorate due to stricter design specifications

Engineering Contradiction:
Improvedevice sizeVSAvoidrouting flexibility
Core Design Contradiction:
Area of moving objectVSAdaptability or versatility

Solution Approach 1:

The routing resources are segmented into multiple types including first-type routing resources for horizontal routing and second-type routing resources for vertical routing. This segmentation allows independent optimization of each routing type, enabling the layout to maintain routing flexibility while achieving miniaturization through specialized routing paths for different signal directions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension by stacking routing resources across multiple metal layers. First-type and second-type routing resources are distributed across different layers (e.g., M0-M2 for first-type, M1-M3 for second-type), creating a three-dimensional routing architecture that increases overall routing capacity without increasing the two-dimensional cell area, thus maintaining routing flexibility in miniaturized devices

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If standard cell layout design is used for miniaturized integrated circuits, then device size is reduced, but manufacturing reliability worsens due to stricter design and manufacturing specifications

Engineering Contradiction:
Improvedevice sizeVSAvoidmanufacturing reliability
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

Different routing resources are assigned different local qualities based on their functional requirements. First-type routing resources use one set of design rules while second-type routing resources use another set, allowing optimization for specific manufacturing processes. This local quality differentiation enables the layout to meet stricter manufacturing specifications by applying appropriate design constraints to each routing type independently

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes routing parameters by introducing separate width, spacing, and layer assignments for first-type and second-type routing resources. These parameter variations allow the design to accommodate stricter manufacturing specifications by adjusting routing dimensions and configurations to match specific process capabilities, thereby improving manufacturing reliability in miniaturized devices

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If via landing spots are increased to improve routing flexibility, then routing resources increase, but cell area increases

Engineering Contradiction:
Improverouting flexibilityVSAvoidcell area
Core Design Contradiction:
Adaptability or versatilityVSArea of moving object

Solution Approach 1:

The patent resolves this contradiction by moving via landing spots to different metal layers rather than concentrating them in the same plane. First-type and second-type routing resources utilize different layer combinations (e.g., M0-M2 versus M1-M3), allowing multiple routing paths to coexist vertically without increasing the horizontal cell area. This three-dimensional arrangement increases via landing spots and routing flexibility while maintaining compact device dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240395821A1Integrated circuit and method of forming same
Publication Date: 2024.11.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240395821A1 patent drawing
  • US20240395821A1 patent drawing
  • US20240395821A1 patent drawing

AI summary

A method of fabricating an integrated circuit includes fabricating a set of transistors in a front-side of a substrate, depositing a first conductive material over the set of transistors on a first level thereby forming a set of contacts for the set of transistors, fabricating a first set of vias over the set of transistors, depositing a second conductive material over the set of contacts on a second level thereby forming a set of power rails, depositing a third conductive material over the set of contacts on the second level thereby forming a first set of conductors, and depositing a fourth conductive material over the set of contacts on the second level thereby forming a second set of conductors. The set of power rails and the first set of conductors have the first width. The second set of conductors has a second width different from the first width.