IC Package Non-Horizontal Die Pad Thermal Dissipation

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Solution Overview

Problem

Conventional 3D IC packages are ineffective in dissipating heat generated by interior dies within the stack, leading to thermal management issues.

Innovation Solution

The IC package design incorporates metal side walls acting as heat sinks, with each die mounted on its own metal side wall, and uses a gel or encapsulating material to enhance thermal dissipation, along with optional metal caps and heat sinks for improved cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional 3D IC package design with stacked dies is used, then integration density is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation capability
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent transitions from conventional horizontal stacking to vertical stacking with dies oriented perpendicular to the substrate. This dimensional reorientation allows heat to be conducted vertically through thermal vias and heat sinks, solving the heat dissipation problem while maintaining high integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces interposer structures with thermal vias as intermediary elements between the stacked dies and the substrate heat sink. These thermal vias act as heat conduction pathways, efficiently transferring heat from interior dies to the substrate, thereby resolving the heat dissipation issue in densely stacked configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If more dies are stacked vertically, then integration density is improved, but thermal management difficulty increases

Engineering Contradiction:
Improvenumber of stacked diesVSAvoidthermal management complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent segments the thermal management system into multiple independent heat dissipation pathways, with each die having its own thermal vias and heat sink connection. This segmentation allows each die to be thermally managed independently, simplifying the overall thermal management of densely stacked configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interposer structure serves multiple functions simultaneously: electrical interconnection between dies, mechanical support for vertical stacking, and thermal conduction pathway to the substrate. This multi-functionality reduces the need for separate thermal management components, simplifying the system despite increased die stacking.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides more effective thermal dissipation compared to conventional 3D IC packages, effectively managing heat generated by interior dies and preventing overheating.

Implementation Method 1

metal side walls acting as heat sinks, with each die mounted on its own metal side wall

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

metal side walls acting as heat sinks

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Implementation Method 3

uses a gel or encapsulating material to enhance thermal dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9379035B1IC package having non-horizontal die pad and lead frame therefor
Publication Date: 2016.06.28 NXP USA INC
  • US9379035B1 patent drawing
  • US9379035B1 patent drawing
  • US9379035B1 patent drawing

AI summary

A multi-component integrated circuit (IC) package has a base component (e.g., an interposer) defining a base of the IC package, a plurality of die pads extending from the base and forming side walls of the IC package, one or more IC dies, each mounted on an interior surface of one of the die pads, and bond wires electrically connecting the IC dies to another component of the IC package, such as the interposer or another die. By mounting dies on non-horizontal side walls, the IC package can provide more-effective thermal dissipation than conventional 3D IC packages having stacks of IC dies.