IC Test Circuit Using Ring Oscillators for Metal Layer Timing Estimation

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Solution Overview

Problem

As semiconductors become highly integrated and miniaturized, accurately estimating the electrical characteristics of metal layers in integrated circuits is challenging, affecting their performance and requiring improved methods to meet product specifications.

Innovation Solution

An integrated circuit design that includes a test circuit with ring oscillators and machine learning to extract resistance and capacitance values from metal layers, generating clock signals based on these characteristics, allowing for more accurate estimation of timing characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional measurement methods are used for highly integrated and miniaturized semiconductors, then manufacturing process is simple, but measurement precision and reliability of electrical characteristic estimation deteriorate

Engineering Contradiction:
Improveelectrical characteristic estimation accuracyVSAvoidtest circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The test circuit is segmented into multiple independent ring oscillators, each dedicated to measuring electrical characteristics of specific metal layers. This segmentation allows precise measurement of each layer's characteristics (R, L, C values) while keeping each oscillator's design relatively simple and modular.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Ring oscillators are introduced as intermediary measurement devices that convert electrical characteristics of metal layers into measurable frequency signals. The oscillators act as mediators between the metal layers and measurement equipment, enabling indirect but accurate measurement of electrical characteristics through frequency analysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple metal layers are measured individually, then measurement precision improves, but measurement time and productivity deteriorate

Engineering Contradiction:
Improvetiming characteristics estimation accuracyVSAvoidmeasurement speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

Multiple ring oscillators are merged into a single integrated test circuit that can measure multiple metal layers simultaneously. Each oscillator targets a specific metal layer, but all measurements can be performed in parallel, combining the precision of individual measurements with the speed of simultaneous operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The measurement process uses periodic clock signals generated by ring oscillators to systematically probe different metal layers. The periodic nature of oscillation allows for efficient sequential or parallel measurement of multiple layers through frequency analysis, improving overall measurement productivity.

Inventive Principle:
Principle #19Periodic action

3Reliability

If conventional testing methods are used, then device complexity is low, but reliability of performance evaluation deteriorates due to inability to accurately estimate timing characteristics

Engineering Contradiction:
Improveperformance evaluation reliabilityVSAvoidtest circuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The test circuit incorporates feedback mechanisms where frequency measurements from ring oscillators are used to extract and analyze electrical characteristics (resistance, inductance, capacitance) of metal layers. This feedback loop enables continuous refinement and accurate estimation of timing characteristics, significantly improving performance evaluation reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes the measurement parameter from direct electrical characteristic measurement to frequency-based indirect measurement. By measuring frequency outputs of ring oscillators and converting these to electrical characteristics through analysis, the system achieves higher reliability in timing characteristic estimation while managing device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise estimation of electrical characteristics, improving the accuracy of integrated circuit performance evaluation and defect detection by using machine learning to analyze frequencies from ring oscillators.

Implementation Method 1

Each clock signal of the plurality of clock signals has a frequency according to a characteristic of a corresponding metal layer among the first to nth metal layers

Methodology Applied
Scientific EffectRing oscillator frequency generation:

Implementation Method 2

extracting a resistance value and a capacitance value of a pattern formed in the specific metal layer by performing machine learning on the frequencies of the test result signals

Methodology Applied
Scientific EffectMachine learning analysis:

Data Source

PatentUS12000888B2Integrated circuit including test circuit and method of manufacturing the same
Publication Date: 2024.06.04 SAMSUNG ELECTRONICS CO LTD
  • US12000888B2 patent drawing
  • US12000888B2 patent drawing
  • US12000888B2 patent drawing

AI summary

An integrated circuit includes first to nth metal layers vertically stacked on a substrate, and a test circuit outputting a test result signal according to a characteristic of each of the first to nth metal layers. The test circuit includes first to nth test circuits for generating a plurality of clock signals. Each clock signal of the plurality of clock signal has a frequency according to a characteristic of a corresponding metal layer among the first to nth metal layers, and n is a natural number.