Acoustic Wave Layer Stack Using LiTaO3 Film for Bandwidth Control

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Solution Overview

Problem

Existing acoustic wave devices face challenges in adjusting fractional band width without increasing device size due to insufficient dielectric constant of materials like silicon nitride, silicon oxide, tantalum oxide, and silicon oxynitride used in insulating layers.

Innovation Solution

Incorporating a dielectric film with materials such as lithium tantalate (LiTaO3) or lithium niobate (LiNbO3) between the piezoelectric layer and IDT electrodes, where the dielectric film and piezoelectric layer differ in material composition, polarization direction, or both, allowing for adjustable fractional band width without increasing device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dielectric film with high dielectric constant (such as lithium tantalate or lithium niobate) is introduced between the piezoelectric layer and IDT electrodes, then the fractional band width can be adjusted without increasing device size, but the device structure becomes more complex

Engineering Contradiction:
Improveadjustability of fractional band widthVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dielectric film is nested within the existing layered structure between the piezoelectric layer and IDT electrodes, integrating the high dielectric constant material into the existing device architecture without requiring external additions or significant structural reconfiguration

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The dielectric film is selectively positioned only at specific locations where it is most effective for adjusting fractional band width, rather than uniformly throughout the entire device structure, thereby minimizing overall complexity while achieving the desired electrical characteristics

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the thickness of the insulating layer is increased to adjust the fractional band width, then the band width can be controlled, but the device size increases

Engineering Contradiction:
Improveadjustability of fractional band widthVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

Instead of changing the physical thickness parameter of the insulating layer, the invention changes the dielectric constant parameter by introducing a material with higher dielectric constant (lithium tantalate or lithium niobate), thereby achieving the same electrical effect with reduced physical dimensions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite structure combining the original insulating layer material with a high dielectric constant material (lithium tantalate or lithium niobate), creating a multi-material system that achieves superior electrical performance in a compact form factor

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables easy adjustment of fractional band width while maintaining electrostatic capacitance, reducing unwanted Rayleigh waves, and preventing higher order mode generation, thus optimizing device performance without size increments.

Implementation Method 1

a dielectric film at least provided at one of a position between the first principal surface of the piezoelectric layer and the first IDT electrode and a position between the second principal surface of the piezoelectric layer and the second IDT electrode

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

the dielectric constant of the above-described materials is not sufficiently high. Because of this, in the acoustic wave device disclosed in International Publication No. 2022/202917, the size of the acoustic wave device is increased when it is attempted to obtain a desired electrostatic capacitance

Methodology Applied
Scientific EffectElectrostatic capacitance: Capacitance

Implementation Method 3

a piezoelectric layer on the support substrate and including a first principal surface and a second principal surface opposing each other

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20240275359A1Acoustic wave device
Publication Date: 2024.08.15 MURATA MFG CO LTD
  • US20240275359A1 patent drawing
  • US20240275359A1 patent drawing
  • US20240275359A1 patent drawing

AI summary

An acoustic wave device includes a support substrate, a piezoelectric layer on the support substrate and including first and second principal surfaces, first and second IDT electrodes respectively on the first and second principal surfaces, and a dielectric film at least provided at one of a position between the first principal surface and the first IDT electrode, and a position between the second principal surface and the second IDT electrode. Each of the dielectric film and the piezoelectric layer includes one of Li, Ta, and O or Li, Nb, and O. At least one of a polarization direction, an element included in a material, and a composition of the material is different between the dielectric film and the piezoelectric layer.