IGBT Short Circuit Capability via Edge Current Distribution

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Solution Overview

Problem

In high-breakdown voltage semiconductor devices like lateral IGBTs, improving short circuit capability is incompatible with improving current capability, as it leads to uneven current distribution and potential element breakdown.

Innovation Solution

The semiconductor device design includes IGBTs with higher current capability at the extreme ends and lower current capability centrally, arranged in a linear symmetrical pattern, where the channel length and doping profiles are optimized to suppress self-heating and parasitic bipolar operation, thereby enhancing short circuit capability without compromising overall current capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the overall current capability of the element is lowered to improve short circuit capability, then short circuit capability is improved, but overall current capability deteriorates

Engineering Contradiction:
Improveshort circuit capabilityVSAvoidoverall current capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by differentiating the current capability of elements based on their position within the semiconductor device. Elements at extreme ends are designed with higher current capability than centrally located elements. This non-uniform distribution allows the device to handle short circuit conditions more effectively at vulnerable edge positions while maintaining adequate overall current capability through the contribution of multiple elements.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If elements are arranged at regular intervals in a loopback manner to prevent current concentration, then stability of element characteristics is ensured, but short circuit capability deteriorates

Engineering Contradiction:
Improvestability of element characteristicsVSAvoidshort circuit capability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces asymmetry into the element arrangement by positioning elements at regular intervals in a linear fashion rather than in a symmetric loopback configuration. This asymmetric linear arrangement, combined with position-dependent current capability design, prevents current concentration while improving short circuit capability, particularly at the extreme ends of the device.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10128359B2Semiconductor device with improved short circuit capability
Publication Date: 2018.11.13 RENESAS ELECTRONICS CORP
  • US10128359B2 patent drawing
  • US10128359B2 patent drawing
  • US10128359B2 patent drawing

AI summary

A semiconductor device in which short circuit capability can be improved while decline in overall current capability is suppressed. In the semiconductor device, a plurality of IGBTs (insulated gate bipolar transistors) arranged in a row in one direction over the main surface of a semiconductor substrate include an IGBT located at an extreme end in the one direction and an IGBT located more centrally than the IGBT located at the extreme end. The current capability of the IGBT located at the extreme end is higher than the current capability of the IGBT located centrally.