III-Nitride Light Emitting Device with Textured Hexagonal Oxide Substrate

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Solution Overview

Problem

III-nitride light emitting devices grown on non-native substrates like sapphire or SiC suffer from strain and crystal defects due to lattice constant mismatch, leading to poor performance and light trapping issues.

Innovation Solution

A semiconductor structure with a III-nitride light emitting layer grown on a substrate with a lattice constant closely matched to the III-nitride layer, featuring texturing or reduced thickness to enhance light extraction, and using a substrate that can be etched with wet chemicals to form light extraction features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If III-nitride light emitting devices are grown on non-III-nitride substrates like sapphire or SiC, then device fabrication becomes feasible, but strain and crystal defects occur due to lattice constant mismatch

Engineering Contradiction:
Improvefabrication feasibilityVSAvoiddevice performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the substrate material parameter from conventional sapphire or SiC to a specifically selected non-polar or semi-polar III-nitride substrate with controlled orientation. This parameter change reduces lattice mismatch and minimizes strain and crystal defects in the grown III-nitride layers, thereby improving device reliability while maintaining fabrication feasibility.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If III-nitride layers are grown on substrates with different lattice constants, then device fabrication is enabled, but light is trapped inside the structure by waveguide formation

Engineering Contradiction:
Improvedevice fabricationVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces curved or non-planar surface structures on the substrate or device layers. This curvature disrupts the planar waveguide formation that traps light, enabling improved light extraction while maintaining the benefits of growing on non-III-nitride substrates for fabrication feasibility.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of manufacture

If conventional substrate materials are used, then device fabrication is simplified, but light extraction efficiency is reduced due to waveguide effects

Engineering Contradiction:
Improvefabrication simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent addresses light extraction by introducing features in the vertical dimension (such as etched holes, inverted pyramids, or other three-dimensional surface structures) rather than relying solely on planar modifications. This dimensional approach disrupts waveguide modes and enhances light extraction efficiency while maintaining fabrication simplicity through established etching and growth techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in reduced strain and improved light extraction efficiency, enhancing the performance and reliability of III-nitride devices by minimizing guided optical modes and facilitating the use of wet chemical etching for substrate texturing.

Implementation Method 1

A surface of the substrate opposite the surface on which the semiconductor structure is grown is textured. The texturing may improve light extraction.

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

A thickness of the semiconductor structure is selected to reduce a number of guided optical modes within the semiconductor structure, which may improve light extraction.

Methodology Applied
Scientific EffectOptical mode guidance: Waveguide (optics)

Data Source

PatentUS10586891B2Light emitting device with improved extraction efficiency
Publication Date: 2020.03.10 LUMILEDS SINGAPORE PTE LTD
  • US10586891B2 patent drawing
  • US10586891B2 patent drawing

AI summary

Methods and apparatus are described. An apparatus includes a hexagonal oxide substrate and a III-nitride semiconductor structure adjacent the hexagonal oxide substrate. The III-nitride semiconductor structure includes a light emitting layer between an n-type region and a p-type region. The hexagonal oxide substrate has an in-plane coefficient of thermal expansion (CTE) within 30% of a CTE of the III-nitride semiconductor structure.