Image Sensor Array with Dislocation Trapping for Broad Spectral Detection

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Solution Overview

Problem

Current solid-state imaging devices, particularly CCD technology, have limited spectral detection capabilities below 1 μm and suffer from high dark currents in short-wave infrared detection, which hinders their performance in applications like free-space laser communication requiring broad spectral detection.

Innovation Solution

The development of an image sensor array with a p-i-n structure and dislocation trapping technology, allowing for the formation of crystalline structures in trench patterns, which enhances epitaxy growth and reduces defects, enabling broad spectral detection from UV to long-infrared wavelengths and minimizing dark currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If CCD technology is used for imaging, then high resolution and mature CMOS fabrication are achieved, but spectral detection is limited to wavelengths below 1 μm

Engineering Contradiction:
Improvespectral detection rangeVSAvoiddetection capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the detector array into multiple regions with different semiconductor materials (e.g., Si for visible, InGaAs for infrared) to detect different spectral ranges simultaneously. Each segment is optimized for specific wavelength ranges, enabling broad spectral coverage from UV to long-infrared while maintaining high detection reliability in each region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures combining different semiconductor materials (Si, Ge, InGaAs, HgCdTe, PbS) in a single detector array. These composite materials enable the array to detect across a broad spectral range from UV to long-infrared wavelengths, overcoming the limitation of single-material detectors.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If p-i-n photodiodes are used for near infrared detection, then detection at 1310 and 1550 nm wavelengths is achieved, but dark currents are seriously increased

Engineering Contradiction:
Improveinfrared detection capabilityVSAvoiddark current
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality optimization by using different material compositions and doping strategies in different regions of the photodiode structure. Specifically, optimized InGaAs material layers with controlled doping profiles are used in the detection region to reduce dark current while maintaining infrared detection capability at 1310 and 1550 nm wavelengths.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes key parameters including material composition (InGaAs with optimized In content), layer thickness, and doping concentrations to simultaneously achieve low dark current and high infrared detection efficiency. Temperature control parameters are also optimized to minimize thermal generation of dark current.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an image sensor array with improved spectral detection capabilities and reduced dark currents, enabling high-resolution imaging across a broad spectral range, enhancing performance in applications such as free-space laser communication.

Implementation Method 1

Detectors (a.k.a. photodiode or sensor pixel) especially of p/intrinsic/n (p-i-n) type conductivity have been studied extensively over the last decade for its application in optical communication

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

enhances epitaxy growth and reduces defects

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10032814B2Image sensor array and manufacturing method of the same
Publication Date: 2018.07.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10032814B2 patent drawing
  • US10032814B2 patent drawing
  • US10032814B2 patent drawing

AI summary

An image sensor array is disclosed. The image sensor array includes: a semiconductor substrate; a lateral photo detector structure over the semiconductor substrate, wherein the lateral photo detector structure has a dislocation trapping region protruding to the semiconductor substrate; and an insulating layer disposed over the lateral photo detector structure and further extending to a space between the lateral photo detector structure and the semiconductor substrate; wherein the lateral photo detector structure includes a first type region and a second type region having a polarity opposite to a polarity of the first type region, and the first type region extends at least along a portion of a boundary between an upside of the intrinsic region and the insulating layer. An associated manufacturing method is also disclosed.