Image Sensor Metal Layer ESD Protection via Localized Exposure

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Solution Overview

Problem

During the microlens protection etching step in semiconductor manufacturing, electrostatic charges accumulate on the marginal back-side metal and can cause damage to the substrate due to electrostatic discharge (ESD) when discharged.

Innovation Solution

An image-sensor structure with a substrate and a first metal layer surrounding a sensing area, where a protection layer is formed above the substrate to expose specific portions of the metal layer, creating a design with distinct widths that prevent electrostatic discharge by keeping charges on the metal layer without allowing them to pass through the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the protection layer is formed to expose the marginal back-side metal during etching, then the electrostatic charges can be dissipated safely, but the exposed metal area increases which may lead to ESD damage

Engineering Contradiction:
Improvesubstrate protection from ESDVSAvoidexposed metal layer area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies local quality by creating different exposure widths of the metal layer at different locations. Specifically, the protection layer exposes the metal layer with a first width at first and second locations, and a second width (smaller than the first width) at third and fourth locations. This localized variation in exposure width allows controlled ESD dissipation at critical areas while minimizing exposed area at other locations, thus resolving the contradiction between reliable charge dissipation and minimizing exposed metal area.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the etching step opens bond pads and scribe lines, then the electrostatic charges accumulate on marginal back-side metal, but discharge through substrate causing damage

Engineering Contradiction:
Improvebond pad and scribe line openingVSAvoidelectrostatic discharge damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by pre-configuring the protection layer to expose the metal layer with controlled widths before the etching process. This pre-arranged exposure structure creates safe discharge paths for electrostatic charges that will accumulate during the subsequent bond pad and scribe line opening etching step. The exposed metal areas are designed in advance to prevent charge accumulation to dangerous levels, thus counteracting the harmful ESD effect before it can occur during manufacturing.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS9853083B2Method for fabricating an image-sensor structure
Publication Date: 2017.12.26 VISERA TECH CO LTD
  • US9853083B2 patent drawing
  • US9853083B2 patent drawing
  • US9853083B2 patent drawing

AI summary

An image-sensor structure is provided. The image-sensor structure includes a substrate having a first surface and a second surface and including a sensing area, a first metal layer formed above the first surface of the substrate and surrounding the sensing area, and a protection layer formed above the first surface of the substrate and overlying the sensing area and a part of the first metal layer to expose an exposed area of the first metal layer. The exposed area includes a first portion having a first width, a second portion having a second width, a third portion having a third width and a fourth portion having a fourth width.