Automated Image Sensor Package Testing Before Camera Module Assembly
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Solution Overview
Problem
Conventional methods for testing image sensor packages are inefficient, as they require manual handling and testing of camera modules after assembly, leading to low productivity and high defect rates due to dust and moisture introduction, and lack the capability for comprehensive image testing.
Innovation Solution
An automated apparatus and method for testing image sensor packages that includes a seating unit, testing section with a lens and light source, and a controlling and processing unit to perform open and short tests and image tests before assembly into camera modules, reducing test processes and time by allowing for early defect detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If image sensor packages are tested after assembly into camera modules, then comprehensive testing can be performed, but productivity decreases and defect rates increase due to dust and moisture introduction during assembly
Solution Approach 1:
The patent implements preliminary testing of image sensor packages before they are assembled into camera modules. The testing apparatus includes a seating unit that holds multiple image sensor packages, a light source that irradiates the packages, a lens that focuses the light, and a sensor that detects the converted electrical signals. This preliminary action allows defects to be detected early, preventing defective packages from being assembled, thereby maintaining high productivity while ensuring reliability.
2Ease of operation
If manual handling and testing methods are used, then flexibility in testing procedures is maintained, but productivity is low and defect rates are high due to dust and moisture introduction
Solution Approach 1:
The patent implements an automated testing system where the apparatus itself performs all testing operations without manual intervention. The seating unit automatically positions multiple image sensor packages, the light source automatically irradiates them, the lens automatically focuses the light, and the sensor automatically detects the signals. This self-service automation eliminates dust and moisture introduction while maintaining testing flexibility through programmable control, thereby significantly increasing productivity.
3Reliability
If image sensor packages are tested before assembly, then defect rates decrease, but specialized testing equipment and processes are required
Solution Approach 1:
The patent designs a universal testing apparatus that can test multiple image sensor packages simultaneously. The seating unit is configured to hold multiple packages, the light source irradiates all packages, the lens focuses light on all sensors, and the sensor array detects signals from all packages in parallel. This multi-functionality reduces the need for multiple separate testing stations, thereby reducing overall system complexity while maintaining high reliability through pre-assembly testing.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables efficient and automated testing of image sensor packages, reducing defect rates and increasing productivity by identifying defects before assembly, and providing comprehensive image testing capabilities.
Implementation Method 1
a light source and a lens above the image sensor packages to perform an open and short test and an image test for the image sensor packages
Data Source
AI summary
The present invention relates to an apparatus, unit and method for testing image sensor packages, which can automatically test whether the image sensor packages are defective before they are assembled into camera modules. An apparatus for testing image sensor packages according to the present invention comprises a seating unit on which image sensor packages are seated for tests; a testing section having a lens and a light source above the image sensor packages to perform an open and short test and an image test for the image sensor packages; and a controlling and processing unit having a tester module for performing the open and short test and the image test for the image sensor packages. A method for testing image sensor packages according to the present invention comprises the steps of connecting the image sensor packages to a tester module for performing tests for checking whether the image sensor packages are defective; and carrying out an open and short test and an image test for the image sensor packages while irradiating light on the image sensor packages through a lens or blocking the light.


