Image Sensor Vertical Stacking for Sensitivity

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Solution Overview

Problem

Miniaturization of image sensors has led to reduced pixel sizes, resulting in decreased absorption areas and sensitivity due to the use of silicon photodiodes, which increases light loss and reduces pixel sensitivity.

Innovation Solution

An image sensor design incorporating a semiconductor substrate with vertically overlapping first and second photo-sensing devices for different wavelength spectra, along with a third photo-sensing device positioned proximate to the front surface to selectively absorb longer wavelength light, utilizing a p-type and n-type semiconductor photo-sensing layer between light-transmitting electrodes to enhance light absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pixel sizes are reduced to increase resolution, then the number of pixels increases, but the absorption area decreases and sensitivity is reduced

Engineering Contradiction:
ImproveresolutionVSAvoidsensitivity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent transitions from a planar arrangement of photo-sensing devices to a three-dimensional stacked configuration. Multiple photo-sensing devices are arranged vertically at different heights above the semiconductor substrate, enabling light absorption in the thickness direction while maintaining small footprint area. This dimensional change allows resolution to be improved without sacrificing sensitivity, as each pixel can capture light across multiple vertical layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If silicon photodiodes are used for photo-sensing, then manufacturing is simplified, but light loss increases and sensitivity is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs photo-sensing devices with diverse light-absorbing materials rather than relying solely on silicon photodiodes. Different materials with complementary absorption characteristics are used to capture various wavelengths of light more efficiently. This composite approach reduces overall light loss while maintaining manufacturability through established semiconductor fabrication processes.

Inventive Principle:
Principle #40Composite materials

3Reliability

If vertically overlapping photo-sensing devices are used, then light absorption efficiency improves, but device complexity increases

Engineering Contradiction:
Improvelight absorption efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the photo-sensing function into multiple independent devices positioned at different vertical levels. Each photo-sensing device operates independently, sensing light in its specific spatial region. This segmentation allows the system to achieve high light absorption efficiency through vertical stacking while managing complexity by keeping each individual device relatively simple and modular.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If multiple wavelength spectra are sensed simultaneously, then color information is improved, but manufacturing process becomes more complex

Engineering Contradiction:
Improvewavelength sensing capabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent designs photo-sensing devices that can sense multiple wavelength spectra through the use of diverse light-absorbing materials with different absorption characteristics. Rather than requiring separate dedicated devices for each wavelength, the system achieves multi-wavelength sensing capability within a unified stacked architecture, simplifying the manufacturing process while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces light loss, improves sensitivity, and simplifies the manufacturing process by eliminating the need for a color filter and wavelength separation layer, while increasing the light-absorptive area and optical characteristics of the image sensor.

Implementation Method 1

the photo-sensing layer configured to selectively absorb the third wavelength spectrum of visible light

Methodology Applied
Scientific EffectSelective absorption: Absorption (EM radiation)

Implementation Method 2

an image sensor that dissembles the incident light into separate components according to incident light wavelength and converts each component to an electrical signal

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS9716120B2Image sensor and electronic device including the same
Publication Date: 2017.07.25 SAMSUNG ELECTRONICS CO LTD
  • US9716120B2 patent drawing
  • US9716120B2 patent drawing
  • US9716120B2 patent drawing

AI summary

An image sensor includes a semiconductor substrate integrated with at least one of a first photo-sensing device that may sense a first wavelength spectrum of visible light and a second photo-sensing device that may sense second wavelength spectrum of visible light, and a third photo-sensing device on the semiconductor substrate that may selectively sense third wavelength spectrum of visible light in a longer wavelength spectrum of visible light than the first wavelength spectrum of visible light and the second wavelength spectrum of visible light. The first photo-sensing device and the second photo-sensing device may overlap with each other in a thickness direction of the semiconductor substrate.