Immersion Server Cabinet Slots for Automated Module Insertion
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Solution Overview
Problem
Conventional immersion server systems face challenges in automating the disassembly and assembly processes, requiring manual operations such as plugging and unplugging cables.
Innovation Solution
An automated immersion system with a cooling trough, server apparatus, and transferring mechanism, featuring vertical slots and switches, allows for automated insertion and electrical coupling of server modules through a guiding mechanism and external connection members.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual disassembly and assembly operations are used for servers, then operational flexibility is maintained, but productivity is reduced and labor intensity increases
Solution Approach 1:
The server cabinet is divided into modular vertical slots that can independently accommodate server modules. Each slot is a separate assembly unit with its own connection interface, allowing automated disassembly and assembly operations without requiring manual manipulation of complex cable connections between modules.
Solution Approach 2:
An automated transferring mechanism serves as an intermediary between the server module and the vertical slots. This mechanism automatically handles the insertion and removal of server modules into the cabinet slots, eliminating the need for manual cable plugging and unplugging operations while maintaining operational flexibility.
2Productivity
If automated transferring mechanism is introduced, then productivity is improved, but device complexity increases
Solution Approach 1:
The vertical slots are designed with universal functionality to accommodate different server module types through standardized interfaces. The same slot structure can handle various server configurations, and the transferring mechanism can service multiple slots, reducing the overall system complexity despite the automated functionality.
Solution Approach 2:
The cabinet structure utilizes vertical space efficiently by arranging multiple slots in a vertical configuration. This dimensional arrangement allows the automated transferring mechanism to operate in a simplified manner by moving modules vertically into slots, reducing the complexity compared to horizontal or multi-axis positioning systems.
3Ease of operation
If vertical slots with insertion ports are designed, then ease of operation is improved for automated assembly, but manufacturing precision requirements increase
Solution Approach 1:
The insertion ports and corresponding connection interfaces are pre-positioned and pre-formed during cabinet manufacturing with high precision. This preliminary preparation ensures that when server modules are automatically inserted, the alignment requirements are already met, simplifying the automated operation while maintaining the necessary manufacturing precision.
Solution Approach 2:
The vertical slot design incorporates self-aligning features where the insertion ports and server module interfaces automatically find their correct positions during the automated insertion process. This self-service mechanism reduces the stringency of precision requirements by allowing the system to correct minor alignment deviations automatically.
Data Source
AI summary
An automated immersion system, a server apparatus of an automated immersion system, and a cabinet of an automated immersion system. The cabinet includes a plurality of vertical insertion slots and at least one switch that is located at an outer side of the vertical insertion slots. Each of the vertical insertion slots is parallel to a vertical direction, and the vertical insertion slots are arranged in one row along a distribution direction perpendicular to the vertical direction. Each of the vertical insertion slots includes two insertion ports and two guiding grooves that are respectively arranged adjacent to the two insertion ports, and each of the two insertion ports is higher than a top opening of the corresponding guiding groove along the vertical direction. Each of the insertion ports is electrically coupled to the at least one switch.