Immersion Cooling Apparatus Fluid Flow and Stagnation Control

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Solution Overview

Problem

Conventional air cooling methods in data centers are inefficient due to high energy consumption and excessive space requirements, necessitating an effective immersion cooling apparatus for efficient heat dissipation.

Innovation Solution

The immersion cooling apparatus features a chamber with a rack module, a supply part, and a discharge part, allowing a cooling fluid to efficiently flow through slots on the rack module, where cooling targets are mounted, thereby enhancing cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air cooling method is used, then cooling function is provided, but excessive installation space is occupied and energy consumption is high

Engineering Contradiction:
Improvecooling efficiencyVSAvoidinstallation space
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The patent replaces air cooling with liquid immersion cooling, where cooling fluid directly contacts the cooling targets through slots. This hydraulic approach enables more efficient heat transfer in a compact chamber configuration, resolving the contradiction between cooling efficiency and space occupation

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the cooling medium from gas (air) to liquid (cooling fluid), fundamentally altering the heat transfer parameter. This phase change from air cooling to liquid immersion enables superior cooling performance in a reduced space footprint

Inventive Principle:
Principle #35Parameter changes

2Temperature

If cooling fluid flows through slots, then cooling efficiency is improved, but fluid stagnation occurs

Engineering Contradiction:
Improvecooling efficiencyVSAvoidfluid flow uniformity
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The cooling system is segmented into multiple supply holes and discharge holes distributed across the chamber. This segmentation creates multiple flow paths through the slots, preventing fluid stagnation by ensuring continuous circulation throughout the entire cooling area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Supply holes and discharge holes are positioned at specific locations to create localized flow patterns. The supply holes introduce cooling fluid at certain positions while discharge holes remove it at different positions, ensuring uniform flow distribution and preventing stagnation in any particular region

Inventive Principle:
Principle #3Local quality

3Speed

If supply part and discharge part are positioned to maximize flow, then cooling efficiency increases, but bubbles are introduced into the flow path

Engineering Contradiction:
Improvecooling fluid flow speedVSAvoidbubble introduction
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The discharge holes are positioned to prevent bubbles from entering the flow path in the first place. By strategically locating discharge holes where they can capture cooling fluid before bubbles form or enter, the system preliminarily prevents the harmful effect of bubble introduction while maintaining high flow speed

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents fluid stagnation, increases cooling fluid flow speed through slots, ensures uniform cooling of multiple targets, and mitigates local fluid level decreases and bubble introduction, resulting in improved cooling performance and reduced energy consumption.

Implementation Method 1

a supply hole portion formed to pass through the supply flow path portion and configured to spray the cooling fluid toward the one side of the slot

Methodology Applied
Scientific EffectSpray: Fluid Spray

Implementation Method 2

a first discharge hole formed to pass through one surface of the discharge flow path portion and configured to suction the cooling fluid discharged from the other side of the slot

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20250089206A1Immersion cooling apparatus
Publication Date: 2025.03.13 SAMSUNG C&T CORP
  • US20250089206A1 patent drawing
  • US20250089206A1 patent drawing
  • US20250089206A1 patent drawing

AI summary

The present invention relates to an immersion cooling apparatus including a chamber, a rack module installed in the chamber and having a plurality of slots each having a cooling target mounted thereon, a supply part connected to the chamber and configured to supply a cooling fluid to the inside of the chamber, and a discharge part disposed to be spaced apart from the supply part and configured to discharge the cooling fluid from the chamber.