Handheld Impact Tool With Adjustable Media Ballast

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Solution Overview

Problem

Existing handheld impact tools have fixed mass and geometry, limiting their versatility and inability to effectively increase impact force using ballast for specific applications.

Innovation Solution

A handheld impact tool with a handle and a hollow container that can be filled with media such as liquids or granular solids, allowing the tool to render forces greater than human hand acceleration and weight, with adjustable configurations for point or distributed forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed mass impact tool is used, then the structure is simple, but the versatility and impact force are limited

Engineering Contradiction:
ImproveversatilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The impact tool is divided into a handle and a separate hollow container that can be filled with different media. This segmentation allows the container to be detached, filled, and refilled with various materials (water, sand, gravel, etc.) to adjust the impact force and mass, thereby increasing versatility without permanently complicating the overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tool transitions from a fixed mass design to a dynamic mass adjustment system. The hollow container enables the user to dynamically change the mass and center of gravity by filling with different media volumes and types, allowing adaptation to different impact requirements while maintaining a relatively simple base structure.

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If compressible fluids like air are used to generate impact force, then the tool can operate without heavy ballast, but it creates great vibration and requires a compressor

Engineering Contradiction:
ImprovevibrationVSAvoidoperational simplicity
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The invention uses inexpensive, readily available non-compressible media such as water, sand, gravel, or other granular materials instead of requiring expensive compressible fluid systems. These materials are simply poured into the hollow container, providing immediate impact force without vibration issues, and can be easily replaced or adjusted as needed.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Force

If ballast is added to increase impact force, then the impact capability improves, but the tool becomes harder to lift and maneuver

Engineering Contradiction:
Improveimpact forceVSAvoidmaneuverability
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The hollow container design enables dynamic adjustment of mass. Users can fill the container with media to increase impact force when needed, and empty or partially fill it when maneuverability is prioritized. This dynamic control allows optimization of the trade-off between impact force and ease of handling based on specific task requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tool allows changing the mass parameter by varying the volume and density of media in the hollow container. Users can select different media types (water for light weight, sand or gravel for heavier impact) and adjust the fill level to achieve the desired balance between impact force and maneuverability for different application scenarios.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool provides enhanced impact force capabilities, allowing for greater versatility and predictable force delivery, reducing vibration issues associated with compressible fluids and enabling precise force application.

Implementation Method 1

a gravitational force, and the weight of the impact tool

Methodology Applied
Scientific EffectGravitational force: Gravitation

Implementation Method 2

the force created by acceleration of the human hands in the impact direction

Methodology Applied
Scientific EffectAcceleration force: Impact Force

Data Source

PatentUS9487927B1Impact tool
Publication Date: 2016.11.08 STEBBINS MICHAEL
  • US9487927B1 patent drawing
  • US9487927B1 patent drawing
  • US9487927B1 patent drawing

AI summary

An impact tool is configured to render a force to a desired area. The impact tool includes a handle configured to be manipulated by human hands. A container has a handle tube that is configured to accommodate the handle and the container is hollow. Media is inserted into the container which increases the force rendered by the impact tool. Lifting the impact tool in a lift direction and rapidly lowering the handle in an impact direction that renders the force in the desired area greater than just the force created by acceleration of the human hands in the impact direction, a gravitational force, and the weight of the impact tool.