Inclined Optical Axis Light-Emitting Device for Compact Multi-Wavelength Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a demand to reduce the size of light-emitting devices that include multiple light-emitting elements, as existing devices with parallel arrangements of these elements are bulky and inefficient in terms of optical alignment and aberration control.

Innovation Solution

The light-emitting device configuration includes a first, second, and third light-emitting element with inclined optical axes, where the second and third elements are positioned relative to the first element such that their light-emission surfaces intersect a common plane, allowing the points of incidence on a lens member to be brought closer together, thereby reducing the device size and improving optical control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple light-emitting elements are arranged in parallel to emit light of different wavelengths, then the device can achieve multi-wavelength light emission, but the device size becomes large and the points of incidence on the lens are widely separated

Engineering Contradiction:
Improvemulti-wavelength light emissionVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent applies asymmetry by arranging light-emitting elements with different optical axis orientations rather than in a symmetric parallel configuration. Specifically, the first light-emitting element has its optical axis perpendicular to the substrate, the second light-emitting element has its optical axis inclined at a first angle, and the third light-emitting element has its optical axis inclined at a second angle. This asymmetric arrangement allows multiple wavelengths to be emitted while reducing the lateral separation of incidence points on the lens, thereby downsizing the device.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from a two-dimensional parallel arrangement of light-emitting elements to a three-dimensional configuration with varying optical axis angles. By introducing angular dimensionality, the light paths from multiple elements converge more closely at the lens plane, reducing the required device footprint while maintaining multi-wavelength emission capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If multiple light-emitting elements are arranged in parallel, then the device structure is simple, but the points of incidence on the lens are widely separated causing increased aberrations

Engineering Contradiction:
Improvedevice structureVSAvoidoptical alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The asymmetric optical axis arrangement (perpendicular, first inclined angle, second inclined angle) naturally converges the light paths from different wavelength sources to closer proximity at the lens plane. This reduces the separation between incidence points, thereby minimizing optical aberrations such as chromatic aberration and improving focal point accuracy without significantly complicating the device structure.

Inventive Principle:
Principle #4Asymmetry

3Volume of moving object

If the optical axes of multiple light-emitting elements are inclined at different angles, then the points of incidence on the lens are brought closer together, but the device requires precise angular positioning

Engineering Contradiction:
Improvedevice sizeVSAvoidangular positioning precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent incorporates preliminary action by pre-setting the optical axes of the light-emitting elements at specific inclined angles during the element fabrication or mounting process. This preliminary angular positioning ensures that when the elements are assembled on the substrate, their light paths naturally converge at the lens with minimal lateral separation, reducing the need for post-assembly angular adjustments and simplifying the overall alignment process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20220311204A1Light-emitting device
Publication Date: 2022.09.29 NICHIA CORP
  • US20220311204A1 patent drawing
  • US20220311204A1 patent drawing
  • US20220311204A1 patent drawing

AI summary

A light-emitting device includes: a first light-emitting element including a first light-emission surface through which first light is emitted along a first optical axis; a second light-emitting element disposed apart from the first light-emitting element in a first direction that is perpendicular to the first optical axis, the second light-emitting element including a second light-emission surface through which second light is emitted along a second optical axis that is inclined with respect to the first optical axis in a second direction opposite to the first direction; and a third light-emitting element disposed apart from the first light-emitting element in the second direction, wherein the third light-emitting element includes a third light-emission surface through which third light is emitted along a third optical axis that is inclined with respect to the first optical axis in the first direction.