Indirect Thermal Fan Control Using Air Temperature and Current Draw

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Solution Overview

Problem

Conventional fan speed control in electronic devices relies on direct temperature measurements, which are expensive and impractical in component-dense locations, leading to conservative fan speeds that result in wasted energy and excessive noise.

Innovation Solution

Indirect thermal fan control adjusts fan speed based on air temperature and current draw of electrical components, allowing for efficient airflow management without direct temperature sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If direct temperature sensors are used to control fan speed, then cooling reliability is improved, but device cost and complexity increase

Engineering Contradiction:
Improvecooling reliabilityVSAvoidsensor placement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses ambient air temperature as an intermediary parameter to infer component temperature. Instead of directly measuring component temperature with sensors, the system measures the temperature of air entering the enclosure and uses this as a proxy to determine appropriate fan speeds for cooling components, thereby avoiding the complexity of placing sensors in dense component locations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/physical sensor measurement approach with an computational inference approach. By using ambient air temperature measurements combined with power consumption data and thermal models, the system substitutes direct physical sensing with indirect measurement and calculation to determine component temperature and control fan speeds

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If fan speed is reduced to lower noise levels, then user experience is improved, but cooling effectiveness deteriorates

Engineering Contradiction:
Improvenoise levelsVSAvoidcooling effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent implements a feedback control system that continuously monitors ambient air temperature and power consumption, then adjusts fan speed accordingly. This closed-loop feedback allows the system to maintain optimal cooling effectiveness at the lowest necessary fan speeds, preventing both over-cooling (wasted energy) and under-cooling (insufficient heat dissipation)

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic fan speed adjustment based on real-time conditions rather than fixed speed settings. Fan speeds are continuously adapted according to changing ambient temperatures and component power consumption levels, allowing the system to optimize the balance between noise reduction and cooling effectiveness under varying operational conditions

Inventive Principle:
Principle #15Dynamics

3Reliability

If conservative high fan speeds are used without direct temperature measurement, then cooling safety is improved, but energy consumption increases

Engineering Contradiction:
Improvecooling safetyVSAvoidfan energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the control parameter from direct component temperature to ambient air temperature combined with power consumption data. By using these alternative parameters along with thermal models, the system can accurately determine appropriate fan speeds without conservatively maintaining high speeds, thereby reducing energy consumption while preserving cooling safety

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes direct temperature sensing with a computational approach using ambient temperature and power consumption measurements. This replacement allows for more precise, condition-based fan control rather than conservative high-speed operation, significantly reducing unnecessary energy consumption while maintaining cooling safety through accurate thermal modeling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy waste and noise levels while ensuring sufficient cooling, improving fan efficiency and user experience by leveraging indirect measurements to estimate component temperatures.

Implementation Method 1

a speed of a fan may then be adjusted based on the temperature of the air and the current draw of the component to change a flow of the air over the electrical component

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8768532B2Indirect thermal fan control
Publication Date: 2014.07.01 MICROSOFT TECHNOLOGY LICENSING LLC
  • US8768532B2 patent drawing
  • US8768532B2 patent drawing
  • US8768532B2 patent drawing

AI summary

Indirect thermal fan control is described. In one or more implementations, a speed of a fan may be adjusted based on indirect measurements of temperature. For example, a temperature of air entering an enclosure and a current draw of an electrical component within the enclosure may be determined. A speed of a fan may then be adjusted based on the temperature of the air and the current draw of the component to change a flow of the air over the electrical component.