Inductive Charging Antenna Quality Factor Metal Object Detection

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Solution Overview

Problem

Existing inductive charging systems for user devices in vehicles face challenges in accurately determining the relative position of a metal object with respect to the user device and transmitter antenna, leading to energy losses and safety risks due to predetermined power thresholds that do not account for varying configurations and internal losses.

Innovation Solution

A method and apparatus that measure and compare the quality factors of both the transmitter and receiver antennas to determine the position of a metal object, allowing for adjustments in charging power or signal transmission to mitigate energy losses and safety risks, including identifying configurations where the metal object is not aligned with either antenna.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a predetermined power threshold is used to detect metal objects, then the detection process is simple, but the detection accuracy is insufficient because it does not account for varying configurations and internal losses

Engineering Contradiction:
Improvemetal object position detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system measures the quality factor of the transmitter antenna and uses this feedback information to determine the position of metal objects. The quality factor measurement provides real-time information about the charging configuration, allowing the system to adapt the power threshold dynamically rather than using a fixed predetermined threshold.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical or geometric detection systems with an electromagnetic field-based quality factor measurement approach. By measuring changes in the transmitter antenna's quality factor, the system can infer metal object positions without requiring complex physical sensors or alignment mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the transmitter antenna transmits high power charging signal, then charging efficiency is improved, but energy losses increase and metal objects heat up causing safety risks

Engineering Contradiction:
Improvecharging speedVSAvoidmetal object heating
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the charging power based on the detected configuration. By continuously monitoring the quality factor and determining metal object positions, the system can vary the transmission power in real-time, transmitting high power when safe and reducing power when metal objects are detected in harmful positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent converts the harmful effect of metal objects (which alter the quality factor) into a useful detection mechanism. The presence and position of metal objects manifest as changes in quality factor, which the system uses to identify and respond to potential heating risks before they occur.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If the predetermined threshold is based on standard configuration, then the threshold determination is simple, but it fails to account for misaligned configurations where losses may be greater

Engineering Contradiction:
Improveconfiguration adaptabilityVSAvoidcharging signal loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system uses quality factor measurements as feedback to detect misaligned configurations. When the transmitter antenna's quality factor deviates from expected values, the system identifies that the configuration has changed (e.g., misalignment or metal object presence) and adjusts power accordingly to compensate for increased losses.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces energy losses and heating risks by accurately determining the configuration of the metal object's position relative to the antennas, enabling appropriate responses such as reducing or interrupting charging to ensure user safety and efficient charging.

Implementation Method 1

a transmitter antenna for transmitting an inductive charging signal and a support for receiving the user device, the user device comprising a battery and a receiver antenna for receiving the inductive charging signal transmitted by the transmitter antenna so as to charge the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

measuring a quality factor of the transmitter antenna and measuring a quality factor of the receiver antenna so as to deduce therefrom a position of the metal object in relation to the user device and to the transmitter antenna

Methodology Applied
Scientific EffectElectromagnetic field interaction: Electromagnetic Induction

Data Source

PatentUS11579324B2Method for determining the position of a metal object on an inductive charging support relative to a transmitter antenna and a receiver antenna
Publication Date: 2023.02.14 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US11579324B2 patent drawing
  • US11579324B2 patent drawing
  • US11579324B2 patent drawing

AI summary

A method for determining the relative position of a metal object in relation to a user device and to a transmitter antenna of an inductive charging support when charging the user device. The method includes measuring the quality factor of the transmitter antenna, measuring the quality factor of the receiver antenna, and comparing the measured quality factor of the transmitter antenna with a predetermined quality factor threshold of the transmitter antenna and comparing the measured quality factor of the receiver antenna with a predetermined quality factor threshold of the receiver antenna so as to deduce therefrom the relative position of the metal object in relation to the user device and to the transmitter antenna or the absence of an interfering metal object.