Inductive Charging Foreign Object Detection Self-Test
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Solution Overview
Problem
Inductive power transmission systems face challenges in reliably monitoring and diagnosing foreign object identification, which is critical for safety, especially in preventing magnetic field interference with living organisms, and require redundant sensor systems for ensuring operational reliability.
Innovation Solution
A power transmission apparatus and method that introduces a predetermined disturbance into the monitoring region between primary and secondary coils to evaluate the foreign object identification system's operational state, allowing for automatic self-testing and detection of malfunctions, reducing the need for redundancy and enabling identification of gradual sensor system deterioration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If redundant sensor systems are used to ensure operational reliability of foreign object identification, then safety and reliability are improved, but device complexity and cost increase
Solution Approach 1:
The system performs preliminary testing of the detector by introducing a known disturbance (test object) before actual operation. This preliminary action verifies the detector's functionality in advance, ensuring reliability without requiring redundant sensor systems during normal operation.
Solution Approach 2:
The detector performs self-diagnosis by testing its own functionality through introducing a predetermined disturbance and evaluating its own detection response. This self-service capability ensures operational reliability while eliminating the need for external redundant monitoring systems.
2Measurement precision
If continuous monitoring and diagnosis of sensor system are implemented, then detection of gradual deterioration is improved, but device complexity and operational time increase
Solution Approach 1:
Instead of continuous monitoring, the system performs periodic diagnosis by introducing disturbances at specific intervals (e.g., before charging operations). This periodic approach detects gradual sensor deterioration while minimizing impact on operational time.
Solution Approach 2:
The diagnosis is performed preliminarily before actual power transmission operations. By testing detector functionality in advance and storing baseline data, the system can detect deterioration trends without requiring continuous monitoring during critical charging operations.
3Measurement precision
If multiple test objects with varying characteristics are used for comprehensive diagnosis, then measurement precision is improved, but device complexity increases
Solution Approach 1:
The diagnosis process is segmented into distinct phases: introducing a predetermined disturbance, detecting the disturbance, evaluating the detection signal, and comparing with reference values. This segmentation allows comprehensive testing using a single standardized test object rather than requiring multiple different test objects.
Solution Approach 2:
Instead of using multiple test objects with different physical characteristics, the system achieves comprehensive diagnosis by changing parameters of a single test scenario - introducing a predetermined disturbance with known characteristics and evaluating the detector's response against reference detection signals. This parameter-based approach maintains measurement precision while reducing device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable foreign object identification and detection of sensor system malfunctions, reducing the necessity for extensive redundancy and simplifying maintenance by providing an automatic self-test and diagnosis capability, ensuring continuous safe operation of inductive power transmission systems.
Implementation Method 1
Inductive power transmission systems are used for charging the traction battery of an electrical hybrid vehicle... During transmission of the power by an inductive charging system of this kind, strong magnetic alternating fields are produced in the air gap between primary coil and secondary coil
Implementation Method 2
One option for the identification of foreign objects in the air gap of the inductive power transmission system consists in conventional inductive metal detection by means of additional test coils that are excited in pulsed fashion
Data Source
AI summary
The present invention relates to an inductive energy transfer system and a method for the diagnosis of a foreign object detection of an inductive energy transfer system. For this purpose, a defined fault is introduced into the region to-be-monitored between primary coil and secondary coil of the inductive energy transfer system, and the response of the foreign object detection to said defined fault is then evaluated.


