Inductive Charging Foreign Object Detection Self-Test

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Solution Overview

Problem

Inductive power transmission systems face challenges in reliably monitoring and diagnosing foreign object identification, which is critical for safety, especially in preventing magnetic field interference with living organisms, and require redundant sensor systems for ensuring operational reliability.

Innovation Solution

A power transmission apparatus and method that introduces a predetermined disturbance into the monitoring region between primary and secondary coils to evaluate the foreign object identification system's operational state, allowing for automatic self-testing and detection of malfunctions, reducing the need for redundancy and enabling identification of gradual sensor system deterioration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If redundant sensor systems are used to ensure operational reliability of foreign object identification, then safety and reliability are improved, but device complexity and cost increase

Engineering Contradiction:
Improveoperational reliability of foreign object identificationVSAvoidcomplexity of sensor system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary testing of the detector by introducing a known disturbance (test object) before actual operation. This preliminary action verifies the detector's functionality in advance, ensuring reliability without requiring redundant sensor systems during normal operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detector performs self-diagnosis by testing its own functionality through introducing a predetermined disturbance and evaluating its own detection response. This self-service capability ensures operational reliability while eliminating the need for external redundant monitoring systems.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If continuous monitoring and diagnosis of sensor system are implemented, then detection of gradual deterioration is improved, but device complexity and operational time increase

Engineering Contradiction:
Improvedetection of sensor system deteriorationVSAvoidoperational time for diagnosis
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Instead of continuous monitoring, the system performs periodic diagnosis by introducing disturbances at specific intervals (e.g., before charging operations). This periodic approach detects gradual sensor deterioration while minimizing impact on operational time.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The diagnosis is performed preliminarily before actual power transmission operations. By testing detector functionality in advance and storing baseline data, the system can detect deterioration trends without requiring continuous monitoring during critical charging operations.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If multiple test objects with varying characteristics are used for comprehensive diagnosis, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveaccuracy of detector evaluationVSAvoidcomplexity of disturbance introduction system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The diagnosis process is segmented into distinct phases: introducing a predetermined disturbance, detecting the disturbance, evaluating the detection signal, and comparing with reference values. This segmentation allows comprehensive testing using a single standardized test object rather than requiring multiple different test objects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using multiple test objects with different physical characteristics, the system achieves comprehensive diagnosis by changing parameters of a single test scenario - introducing a predetermined disturbance with known characteristics and evaluating the detector's response against reference detection signals. This parameter-based approach maintains measurement precision while reducing device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable foreign object identification and detection of sensor system malfunctions, reducing the necessity for extensive redundancy and simplifying maintenance by providing an automatic self-test and diagnosis capability, ensuring continuous safe operation of inductive power transmission systems.

Implementation Method 1

Inductive power transmission systems are used for charging the traction battery of an electrical hybrid vehicle... During transmission of the power by an inductive charging system of this kind, strong magnetic alternating fields are produced in the air gap between primary coil and secondary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

One option for the identification of foreign objects in the air gap of the inductive power transmission system consists in conventional inductive metal detection by means of additional test coils that are excited in pulsed fashion

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10150376B2Energy transfer system and method for the diagnosis of an energy transfer system
Publication Date: 2018.12.11 ROBERT BOSCH GMBH
  • US10150376B2 patent drawing
  • US10150376B2 patent drawing
  • US10150376B2 patent drawing

AI summary

The present invention relates to an inductive energy transfer system and a method for the diagnosis of a foreign object detection of an inductive energy transfer system. For this purpose, a defined fault is introduced into the region to-be-monitored between primary coil and secondary coil of the inductive energy transfer system, and the response of the foreign object detection to said defined fault is then evaluated.