Inductive Charging Alignment via Thermal Sensors

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Solution Overview

Problem

Existing inductive charging systems for vehicles face challenges in accurately and cost-effectively positioning vehicles relative to the ground-side coil due to signal disturbances from electromagnetic fields and computational intensity, as well as susceptibility to contamination in ultrasound-based methods.

Innovation Solution

A charging installation that uses temperature sensors, preferably pyroelectric films, around the ground-side coil and a heat source on the vehicle side to detect correct alignment, allowing for robust and efficient positioning without complex electronics, with multiple sensors arranged in a grid or layered strip configuration for precise detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If communication between auxiliary coils is used for position determination, then vehicle positioning can be assisted, but signal transmission is disturbed by electromagnetic fields and computational requirements increase

Engineering Contradiction:
Improvevehicle positioning assistanceVSAvoidcomputational requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the electromagnetic field-based communication system with a thermal field-based detection system. Temperature sensors detect heat radiation from the vehicle, eliminating the need for complex signal processing and computational evaluation. This substitution of detection fields resolves the contradiction by maintaining positioning functionality while dramatically reducing computational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces temperature sensors as intermediary detection devices that indirectly detect vehicle position through thermal radiation patterns. Instead of directly processing electromagnetic signals from auxiliary coils, the system uses temperature distribution as an intermediary indicator of vehicle alignment, simplifying the overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If ultrasound location methods are used, then position detection can be achieved, but the system is susceptible to contamination

Engineering Contradiction:
Improveposition detectionVSAvoidsusceptibility to contamination
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces ultrasound-based mechanical wave detection with thermal radiation detection. Temperature sensors detect infrared radiation from the vehicle, which is not affected by contamination in the same way ultrasound waves are. This substitution maintains measurement precision while significantly improving reliability in contaminated environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If multiple temperature sensors are arranged in grid or layered strip configuration, then local resolution is increased, but device complexity increases

Engineering Contradiction:
Improvelocal resolutionVSAvoidsensor arrangement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the detection area into multiple zones by arranging temperature sensors in grid or layered strip configurations. Each sensor monitors a specific zone, and the combined data provides high-resolution positional information. This segmentation approach achieves high local resolution while keeping each individual sensor simple, balancing measurement precision with manageable system complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate, cost-effective, and contamination-resistant vehicle positioning during inductive charging, reducing computational requirements and electromagnetic interference, while maintaining high local resolution with a minimal number of sensors.

Implementation Method 1

at least one temperature sensor disposed in a vicinity of the ground-side coil; at least one heat source disposed in a vicinity of the vehicle-side coil; the at least one temperature sensor being configured to detect the at least one heat source

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS9254755B2Method and apparatus for inductively charging the energy storage device of a vehicle by aligning the coils using heat sensors
Publication Date: 2016.02.09 SIEMENS AG
  • US9254755B2 patent drawing
  • US9254755B2 patent drawing
  • US9254755B2 patent drawing

AI summary

A charging installation for inductively charging an electrical energy storage device of a vehicle, has a vehicle-side coil and a ground-side coil. At least one temperature sensor is disposed in the region of the ground-side coil and at least one heat source is disposed in the region of the vehicle-side coil.