Inductive Filtering Device with Toric Cores for Recirculation Currents

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Solution Overview

Problem

In electrical architectures for vehicles, particularly in aeronautics, there is a challenge in reducing recirculation currents between converters connected in parallel, which increases the weight and volume of components needed to withstand these currents, and also requires separate filters for electromagnetic compatibility and recirculation current reduction.

Innovation Solution

An inductive filtering device using toric magnetic cores with different magnetic lengths and materials, where electrical conductors are wound together around both cores, allowing for effective filtering of recirculation currents and electromagnetic compatibility, while being modular and reconfigurable to adapt to varying numbers of converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If coupling inductors are implemented between converters connected in parallel to reduce recirculation currents, then recirculation currents are reduced, but the weight and volume of components significantly increase

Engineering Contradiction:
Improverecirculation currentsVSAvoidweight of coupling inductors
Core Design Contradiction:
Object-generated harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent divides the filtering function into two distinct parts: common-mode filters distributed in each converter and differential-mode filters specific to each phase. This segmentation allows each filter to be optimized independently, reducing the overall component size and weight while maintaining effectiveness against recirculation currents.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements differential-mode filters specifically targeted at each phase rather than using large common-mode inductors for all phases. This local quality approach allows each phase to have its own optimized filtering solution, significantly reducing the total weight and volume of inductive components needed to handle recirculation currents.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If coupling inductors are implemented to withstand large recirculation currents, then recirculation currents are controlled, but the number of converters that can be connected in parallel is fixed

Engineering Contradiction:
Improverecirculation currentsVSAvoidnumber of converters in parallel
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent enables dynamic reconfiguration of the electrical architecture by eliminating fixed coupling inductors that would constrain the number of converters. The distributed filtering approach allows converters to be dynamically connected and disconnected in parallel without being limited by saturation constraints of large coupling inductors, enabling real-time adaptation to varying power needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal filtering solution where each converter has its own common-mode filter and phase-specific differential-mode filters. This universal approach allows any number of converters to be connected in parallel while maintaining filtering effectiveness, as each converter independently handles its own recirculation currents through its dedicated filters rather than relying on shared coupling inductors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If separate common-mode filters and differential-mode filters are implemented, then electromagnetic compatibility and recirculation current reduction are both addressed, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidnumber of filter components
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the common-mode filtering function into the existing differential-mode filter structure by placing common-mode inductors in series with each phase conductor. This combining approach allows a single filter assembly to handle both common-mode and differential-mode interference, reducing overall device complexity while addressing both electromagnetic compatibility and recirculation current issues simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces recirculation currents and meets electromagnetic compatibility requirements, optimizing weight, volume, and flexibility in electrical architectures, allowing for efficient power supply and reduced interference.

Implementation Method 1

Inductive filtering device comprising a plurality of grouped electrical conductors and at least two toric magnetic cores

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the two magnetic cores having different magnetic lengths, the material of the magnetic core having the shortest magnetic length exhibiting a maximum relative magnetic permeability lower than or equal to 3000

Methodology Applied
Scientific EffectMagnetic reluctance: Magnetic Reluctance

Data Source

PatentUS11715589B2Inductive filtering device and electrical architecture implementing the inductive filtering device
Publication Date: 2023.08.01 SAFRAN ELECTRICAL & POWER
  • US11715589B2 patent drawing
  • US11715589B2 patent drawing
  • US11715589B2 patent drawing

AI summary

An inductive filtering device includes a plurality of grouped electrical conductors and at least two toric magnetic cores, each formed around a central void, the two magnetic cores having different magnetic lengths, the electrical conductor being wound together around both magnetic cores by passing through the central voids of both magnetic cores.