Inductor Device with Integrated Shunt Resistor for Steering Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing steering systems face challenges in effectively filtering noise from current and simultaneously sensing current for accurate steering control, which affects the performance and reliability of electric power steering systems.

Innovation Solution

An inductor device comprising a core with a magnetic material and a wire wound with a low-resistance shunt resistor, enabling both noise filtering and current sensing, is integrated into a filter device and steering control system to enhance noise reduction and current measurement capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional inductor is used for noise filtering, then noise filtering performance is improved, but current sensing capability deteriorates (cannot sense current)

Engineering Contradiction:
Improvenoise filteringVSAvoidcurrent sensing capability
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent applies multi-functionality by integrating both noise filtering and current sensing capabilities into a single inductor device. The inductor unit with magnetic core and wound wire provides noise filtering, while the integrated shunt resistor enables current sensing functionality, eliminating the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the noise filtering function (inductor) and current sensing function (shunt resistor) into a single integrated inductor unit. This combination allows the device to simultaneously filter electromagnetic noise and measure current flow through the power line.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If separate noise filtering and current sensing components are used, then filtering performance is improved, but device complexity increases

Engineering Contradiction:
Improvenoise filteringVSAvoidcomponent integration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The inductor unit is designed to perform multiple functions simultaneously - noise filtering through its inductive properties and current sensing through the integrated shunt resistor. This multi-functional design reduces the total number of components needed in the steering control device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines what would traditionally be separate components (inductor for filtering and shunt resistor for sensing) into a single integrated inductor unit, thereby simplifying the overall device structure and reducing component count while maintaining both filtering and sensing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for effective noise filtering and current sensing, improving the performance and reliability of steering systems by reducing noise and enabling precise current measurement, thus enhancing the overall control of steering assist functions.

Implementation Method 1

an inductor unit (210) to filter noise included in current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a core (110) including a magnetic material; and a wire (120) wound on the core (110)

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

including a shunt resistor including a low-resistance material

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 4

a wire (120) wound on the core (110) and including a shunt resistor including a low-resistance material

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentUS20220415553A1Inductor device, filter device and steering control device
Publication Date: 2022.12.29 HL MANDO CORP
  • US20220415553A1 patent drawing
  • US20220415553A1 patent drawing
  • US20220415553A1 patent drawing

AI summary

The present embodiments relate to an inductor device, a filter device and a steering assist device. The inductor device can comprise: a core including a magnetic material; and a wire which is wound around the core and which includes a low resistance material.