Inflatable Exosuit Leg Grip for Secure Fit Without Constriction

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Solution Overview

Problem

Existing exosuits lack flexibility and adjustability to accommodate different leg dimensions and provide comfortable, efficient powered mobility assistance.

Innovation Solution

The exosuit design includes adjustable leg grips with mechanisms such as overlapping straps, inflatable sleeves, and tether systems to fit various leg sizes, combined with an electrically powered actuator for enhanced mobility assistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed-size leg grips are used in exosuits, then manufacturing and design are simplified, but the exosuit cannot accommodate different leg dimensions

Engineering Contradiction:
Improveaccommodation of different leg dimensionsVSAvoidleg grip adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The leg grip employs an inflatable bladder structure that can dynamically change its internal volume and circumference. By controlling the inflation pressure of the bladder, the leg grip can adapt to different leg sizes and dimensions, transforming a static structure into a dynamic one that responds to user needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameter of the leg grip's circumference and cross-sectional area by adjusting the inflation pressure of the bladder. This allows the same leg grip structure to accommodate multiple leg sizes by simply changing the inflation level, rather than制造 multiple fixed-size grips.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tight leg grips are used to ensure secure attachment, then attachment reliability improves, but user comfort deteriorates due to constriction

Engineering Contradiction:
Improveattachment securityVSAvoidleg constriction and discomfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The inflatable bladder is positioned to contact specific local areas of the leg (such as the calf or thigh) to provide secure attachment, while the rest of the leg grip structure remains loose and non-constricting. This localized inflation ensures reliability only where needed, avoiding unnecessary constriction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses pneumatic inflation of the bladder to create a compliant, pressure-distributing attachment mechanism. The inflatable structure naturally distributes pressure over a larger area compared to rigid straps, reducing peak pressure points and improving comfort while maintaining secure attachment.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If loose leg grips are used to improve comfort, then user comfort improves, but attachment reliability deteriorates

Engineering Contradiction:
Improveuser comfortVSAvoidattachment security
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The leg grip transitions from a static loose structure to a dynamically adjustable structure through inflation. When comfort is prioritized, the bladder remains deflated or partially inflated; when security is needed, the bladder inflates to tighten the grip, providing dynamic adaptation to different operational requirements.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If multiple fixed-size leg grips are manufactured to accommodate different users, then adaptability improves, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvesize accommodationVSAvoidproduction of multiple sizes
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent designs a universal leg grip structure with an inflatable bladder that can serve multiple size requirements with a single design. This single structure performs the function of multiple fixed-size grips by adjusting its inflation level, eliminating the need to manufacture and inventory multiple size variants.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The leg grip is segmented into a flexible outer shell and an inflatable bladder component. This segmentation allows the bladder to expand and contract independently, enabling size adjustment without redesigning the entire structure, thus simplifying manufacturing while maintaining adaptability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a comfortable and effective fit for diverse leg dimensions, allowing efficient powered mobility assistance without constriction or discomfort, suitable for outdoor activities, sports, and medical applications.

Implementation Method 1

an inflatable sleeve configured to selectively expand or contract to adjust the internal diameter of the leg grip

Methodology Applied
Scientific EffectInflation: Pressurisation

Data Source

PatentEP4681887A1exosuit
Publication Date: 2026.01.21 AMER SPORTS CANADA INC
  • EP4681887A1 patent drawingFigure 1~2
  • EP4681887A1 patent drawingFigure 3~4
  • EP4681887A1 patent drawingFigure 5~6

AI summary

An exosuit leg grip comprising a leg grip configured to be wrapped at least partially about a leg of a person. The leg grip is adjustable between a leg insertion state having a first internal diameter to facilitate passage of a leg therethrough without any stretching of the leg grip during passage and a leg gripping state having a second internal diameter less than the first internal diameter to facilitate gripping of a leg. The exosuit leg grip comprises a leg link connection interface supported by the leg grip.