Inflatable Structures with Turing Patterns and Variable Stiffness

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Solution Overview

Problem

Traditional inflatable shape-morphing structures rely on isotropic materials and manual design processes, making it time and cost intensive to achieve a desired final shape when inflated, and lack efficient methods to control stiffness and deformation.

Innovation Solution

Incorporating a textured space-filling Turing pattern on the inflatable membrane and a variable stiffness device, such as a filament, which can be thermally or electrically controlled to adjust stiffness, allowing for active control of the structure's shape and strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional isotropic materials and manual design processes are used, then the structure can be manufactured with simple materials, but the design process becomes time and cost intensive with limited shape control precision

Engineering Contradiction:
Improveshape control precisionVSAvoiddesign process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by incorporating a textured space-filling Turing pattern on the inflatable membrane surface. This pattern modifies the local geometric parameters of the material, enabling precise shape control during inflation without requiring complex manual design iterations. The Turing pattern creates controlled anisotropy in the material properties, allowing the structure to morph into precise shapes while simplifying the design process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining the inflatable membrane with a textured Turing pattern and variable stiffness filaments. This composite structure integrates multiple functional elements: the membrane provides inflation capability, the Turing pattern enables shape morphing, and the variable stiffness filaments allow dynamic stiffness control. Together, these composite materials achieve precise shape control without increasing design process complexity.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If traditional inflatable structures without variable stiffness control are used, then the structure remains simple, but the adaptability and stiffness control capability are limited

Engineering Contradiction:
Improvestiffness control capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by incorporating variable stiffness filaments that can actively change their mechanical properties in response to control inputs. These filaments enable the inflatable structure to dynamically adjust its stiffness and shape during operation, transitioning from a static simple structure to an adaptive system capable of multiple configurations and functions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The variable stiffness filaments utilize parameter changes by altering their mechanical properties (stiffness, strength) in response to environmental or control parameters. This allows the structure to achieve different stiffness states and adapt to various operational requirements without requiring fundamentally different structural designs.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If isotropic materials are used for inflatable structures, then the manufacturing process is simpler, but the shape-morphing control is limited and requires trial and error

Engineering Contradiction:
Improveshape-morphing control precisionVSAvoidmanufacturing ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by incorporating a textured space-filling Turing pattern on the inflatable membrane. This pattern creates local variations in material properties and geometry, enabling precise shape-morphing control at specific locations without affecting the entire structure. The local textural features guide the deformation behavior during inflation, achieving precise shape control while maintaining relatively simple manufacturing processes.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the design and manufacturing of inflatable structures that can morph into precise shapes with enhanced stiffness and strength, reducing the complexity and cost of the design process while improving adaptability and functionality.

Implementation Method 1

the variable stiffness filament has a first stiffness at a first temperature and a second stiffness different than the first stiffness at a second temperature different than the first temperature. An electrical energy source is included and in electrical communication with the variable stiffness filament, and the electrical energy source is configured to apply Joule heating to and increase a temperature of the variable stiffness filament from the first temperature to the second temperature.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11725635B1Fabric-based inflatable structures with textured pattern designs and variable stiffness
Publication Date: 2023.08.15 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US11725635B1 patent drawing
  • US11725635B1 patent drawing
  • US11725635B1 patent drawing

AI summary

An inflatable structure includes an inflatable membrane with an outer surface, and a skin with a textured space-filling Turing pattern disposed on the outer surface of the inflatable membrane. A variable stiffness filament is coupled to the inflatable structure and the variable stiffness filament has a first stiffness at a first temperature and a second stiffness different than the first stiffness at a second temperature different than the first temperature. An electrical energy source is included and in electrical communication with the variable stiffness filament, and the electrical energy source is configured to apply Joule heating to and increase a temperature of the variable stiffness filament from the first temperature to the second temperature such variable stiffness actively controls a stiffness of the inflatable structure.