Integrated Cooling Section for Hybrid Power Apparatus

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Solution Overview

Problem

Current hybrid power systems require multiple cooling devices for engines and generators, leading to weight inefficiencies and reduced cooling efficiency, and lack a cost-effective solution for integrated cooling.

Innovation Solution

A power apparatus with a housing containing a driving section, generator, and a cooling section that uses internal power to inhale fluid, divide it into separate flows, and cool both components independently, utilizing a single device to reduce weight and enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple cooling devices are used for engine and generator separately, then cooling reliability is improved, but weight increases and cooling efficiency decreases

Engineering Contradiction:
Improvecooling reliabilityVSAvoidweight of cooling system
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple cooling devices into a single integrated cooling device that can cool both the engine and generator simultaneously. The cooling device includes a housing with an inhale opening, multiple fans (first cooling fan for engine, second cooling fan for generator), and ducts that distribute airflow to different cooling targets, thereby reducing overall system weight while maintaining cooling reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated cooling device performs multiple cooling functions using a single device structure. It can cool the engine through the first cooling fan and duct, cool the generator through the second cooling fan and duct, and optionally cool both simultaneously, making the cooling system universal for multiple cooling needs without requiring separate dedicated cooling devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple cooling devices are used for engine and generator, then cooling coverage is improved, but cooling efficiency decreases

Engineering Contradiction:
Improvecooling coverageVSAvoidcooling efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The integrated cooling device segments the cooling airflow into separate paths using different fans and ducts for the engine and generator. The first cooling fan draws air through the first duct to cool the engine, while the second cooling fan draws air through the second duct to cool the generator. This segmented approach ensures each component receives dedicated cooling airflow, improving cooling efficiency while maintaining comprehensive cooling coverage.

Inventive Principle:
Principle #1Segmentation

3Reliability

If multiple cooling devices are used, then cooling performance is improved, but system cost increases

Engineering Contradiction:
Improvecooling performanceVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple cooling devices into a single integrated unit with a common housing structure, control system, and power source. This consolidation reduces the total number of components, simplifies manufacturing processes, and lowers system cost while maintaining the cooling performance equivalent to multiple separate devices through its multiple fans and duct configurations.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If multiple cooling devices are used, then cooling capability is improved, but device complexity increases

Engineering Contradiction:
Improvecooling capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The integrated cooling device achieves multiple cooling capabilities (cooling engine, cooling generator, or both simultaneously) through a single multi-functional device structure. The housing contains multiple fans and ducts that can be configured to direct airflow to different targets, providing comprehensive cooling capability without the complexity of multiple separate cooling systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves efficient cooling of both driving sections and generators using internal power, maximizing energy efficiency and reducing weight while being cost-effective, making it suitable for hybrid power systems and drones.

Implementation Method 1

a cooling section disposed in front of the generator in the housing to inhale a fluid by receiving the power from the driving section and cool the generator and the driving section

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

the cooling section may be configured to divide the inhaled fluid toward the driving section and the generator to cool the driving section and the generator

Methodology Applied
Scientific EffectFluid flow separation:

Implementation Method 3

a first cooling fan disposed at a rear end of the inhale fan to induce the inhaled fluid toward the generator

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 4

a second cooling fan disposed on an outer side of the first cooling fan to induce the inhaled fluid toward the driving section

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 5

cool the generator and the driving section

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS11289978B2Power apparatus for integrated cooling and method for cooling the same
Publication Date: 2022.03.29 KOREA AEROSPACE RES INST
  • US11289978B2 patent drawing
  • US11289978B2 patent drawing
  • US11289978B2 patent drawing

AI summary

A power apparatus for integrated cooling includes a housing, a driving section disposed in the housing, a generator disposed in front or in rear of the driving section in the housing to generate electricity by receiving power from the driving section, and a cooling section disposed in front of the generator in the housing to inhale a fluid by receiving the power from the driving section and cool the generator and the driving section, wherein the cooling section is configured to divide the inhaled fluid toward the driving section and the generator to cool the driving section and the generator.