Integrated Hydraulic Brake Layout for Faster Redundant Braking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing brake apparatus for vehicles with secondary brake systems is complex and heavy due to multiple pipes, leading to reduced braking response performance.

Innovation Solution

Integrating the primary and secondary brake units into a single pump housing, with a hydraulic circuit configuration that includes separate paths for each unit, reducing weight and complexity while maintaining redundancy and improving braking response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a secondary brake system is added to the primary brake system, then braking safety and redundancy are improved, but the brake apparatus becomes more complex and heavier due to additional pipes and components

Engineering Contradiction:
Improvebraking safetyVSAvoidbrake apparatus complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a secondary brake system is added to the primary brake system, then braking safety and redundancy are improved, but the weight of the brake apparatus increases due to additional pipes and components

Engineering Contradiction:
Improvebraking safetyVSAvoidbrake apparatus weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.

Inventive Principle:
Principle #5Merging (Combining)

3Length of stationary object

If long pipes are used to connect the main brake system and secondary brake system, then the brake apparatus can be installed in larger vehicles, but the delivery speed of working fluid is reduced, deteriorating braking response performance

Engineering Contradiction:
Improvepipe lengthVSAvoidbraking response speed
Core Design Contradiction:
Length of stationary objectVSSpeed

Solution Approach 1:

The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the brake apparatus, reduces weight, and enhances braking response performance by minimizing fluid delivery time and pipe length, ensuring reliable operation in emergency situations.

Implementation Method 1

a primary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit; and a secondary brake unit configured to supply hydraulic pressure to at least one wheel brake through the hydraulic circuit

Methodology Applied
Scientific EffectHydraulic pressure transmission: Pascal's Law

Data Source

PatentUS12179732B2Brake apparatus for vehicle
Publication Date: 2024.12.31 HYUNDAI MOBIS CO LTD
  • US12179732B2 patent drawing
  • US12179732B2 patent drawing
  • US12179732B2 patent drawing

AI summary

The present disclosure in some embodiments provides a brake apparatus for a vehicle, comprising: a reservoir configured to store a working fluid; a master cylinder connected to the reservoir; a hydraulic circuit connected to a wheel brake; a primary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit; and a secondary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit, wherein the hydraulic circuit comprises: a first hydraulic circuit coupled to the reservoir, the master cylinder, and the secondary brake unit; a second hydraulic circuit coupled to the reservoir and the primary brake unit; and a third hydraulic circuit coupled to the primary brake unit, the secondary brake unit, and the wheel brake.