Integrated Hydraulic Brake Layout for Faster Redundant Braking
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Solution Overview
Problem
The existing brake apparatus for vehicles with secondary brake systems is complex and heavy due to multiple pipes, leading to reduced braking response performance.
Innovation Solution
Integrating the primary and secondary brake units into a single pump housing, with a hydraulic circuit configuration that includes separate paths for each unit, reducing weight and complexity while maintaining redundancy and improving braking response.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a secondary brake system is added to the primary brake system, then braking safety and redundancy are improved, but the brake apparatus becomes more complex and heavier due to additional pipes and components
Solution Approach 1:
The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.
2Reliability
If a secondary brake system is added to the primary brake system, then braking safety and redundancy are improved, but the weight of the brake apparatus increases due to additional pipes and components
Solution Approach 1:
The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.
3Length of stationary object
If long pipes are used to connect the main brake system and secondary brake system, then the brake apparatus can be installed in larger vehicles, but the delivery speed of working fluid is reduced, deteriorating braking response performance
Solution Approach 1:
The patent combines the primary brake unit and secondary brake unit into a single integrated brake apparatus. The pump housing accommodates both brake units, and the hydraulic circuit is designed as a unified system with shared components such as the reservoir, pump, and control valves. This integration reduces the number of separate pipes and components, thereby simplifying the overall structure while maintaining the redundancy function of having both primary and secondary brake systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration simplifies the brake apparatus, reduces weight, and enhances braking response performance by minimizing fluid delivery time and pipe length, ensuring reliable operation in emergency situations.
Implementation Method 1
a primary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit; and a secondary brake unit configured to supply hydraulic pressure to at least one wheel brake through the hydraulic circuit
Data Source
AI summary
The present disclosure in some embodiments provides a brake apparatus for a vehicle, comprising: a reservoir configured to store a working fluid; a master cylinder connected to the reservoir; a hydraulic circuit connected to a wheel brake; a primary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit; and a secondary brake unit configured to supply a hydraulic pressure to the wheel brake through the hydraulic circuit, wherein the hydraulic circuit comprises: a first hydraulic circuit coupled to the reservoir, the master cylinder, and the secondary brake unit; a second hydraulic circuit coupled to the reservoir and the primary brake unit; and a third hydraulic circuit coupled to the primary brake unit, the secondary brake unit, and the wheel brake.


