Integrated Membrane Module for Space-Constrained Liquid Treatment

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Solution Overview

Problem

Systems incorporating separation membrane modules often face space constraints, limiting their occupancy area.

Innovation Solution

A separation membrane module is designed with a container housing both a degassing membrane element and a separation membrane element, where the degassing membrane element is positioned upstream or downstream of the separation membrane element in the flow direction of the liquid to be treated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If separate containers are used for degassing membrane element and separation membrane element, then each element can be independently maintained, but the system occupies more space

Engineering Contradiction:
ImproveIndependent maintenance capabilityVSAvoidSystem occupancy area
Core Design Contradiction:
Ease of repairVSArea of stationary object

Solution Approach 1:

The patent combines the degassing membrane element and separation membrane element into a single integrated container, allowing both membrane elements to coexist in one housing. This merging approach reduces the total number of containers needed while maintaining the functional independence of each membrane element through separate flow paths and chambers within the unified structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested configuration where the degassing membrane element and separation membrane element are arranged concentrically or in overlapping spatial arrangements within the same container. This nesting strategy maximizes space utilization by placing one membrane element inside or adjacent to the other, thereby reducing the overall footprint while preserving independent functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If multiple membrane elements are integrated in one container, then space is saved, but device complexity increases

Engineering Contradiction:
ImproveSystem occupancy areaVSAvoidInternal structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the integrated container into distinct functional segments or chambers, each housing a specific membrane element with its own flow inlet and outlet. This segmentation strategy organizes the complex internal structure into manageable, modular sections that are easier to design, manufacture, and maintain, thereby reducing the perceived complexity despite the integrated configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the container and internal components to serve multiple functions simultaneously - the same structural elements provide support, separation, and flow distribution for both membrane elements. This multi-functionality approach reduces the total number of separate components needed, simplifying the overall device while achieving space savings through integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the occupied space by integrating both membrane elements within the same container, enhancing space savings and maintainability while maintaining effective treatment performance.

Implementation Method 1

a degassing membrane element that is disposed inside the container and removes a dissolved gas from the liquid

Methodology Applied
Scientific EffectGas permeation: Permeation

Implementation Method 2

a separation membrane element that is disposed inside the container, is located upstream or downstream of the degassing membrane element in a flow direction of a liquid to be treated, and filters the liquid

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS12263448B2Separation membrane module and liquid treatment system including the same
Publication Date: 2025.04.01 NITTO DENKO CORP
  • US12263448B2 patent drawing
  • US12263448B2 patent drawing
  • US12263448B2 patent drawing

AI summary

A separation membrane module 100 of the present invention includes: a container 10; a degassing membrane element 20 that is disposed inside the container 10; and a separation membrane element 60 that is disposed inside the container 10, is located upstream or downstream of the degassing membrane element 20 in a flow direction of a liquid to be treated, and filters the liquid. The separation membrane element 60 is for example, an NF membrane element or an RO membrane element.