Integrated MEMS Resonator Packaging for Compact Reference Clocks

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Solution Overview

Problem

Conventional resonators in electronic devices are large and expensive, occupying valuable space in miniaturized devices and requiring separate packaging, which complicates manufacturing and increases parasitic effects due to long routing distances from processors.

Innovation Solution

Incorporating a microelectromechanical systems (MEMS) resonator die within a glass or quartz substrate, which serves as a package, reducing size and eliminating the need for separate wafer-level packaging, and using thin film piezoelectric on substrate (TPoS) resonators with vias and cavities to provide a high-Q reference clock signal and temperature compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional resonators are used in electronic devices, then timing function is provided, but device size increases and manufacturing complexity increases

Engineering Contradiction:
Improvetiming functionVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines the resonator die with the processor die into a single integrated device, eliminating the need for separate resonator packaging and reducing overall device volume. The resonator and processor are fabricated together on the same semiconductor substrate, sharing common structures such as the substrate and packaging, thereby reducing size while maintaining timing functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resonator structure is nested within the processor die structure, with the resonator die positioned adjacent to or within the same packaging as the processor. This nesting approach allows the resonator to be housed within the same physical envelope as the processor, significantly reducing the overall device footprint compared to separate mounting.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If conventional resonators are used in electronic devices, then timing function is provided, but manufacturing complexity increases due to separate packaging

Engineering Contradiction:
Improvetiming functionVSAvoidpackaging complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the resonator packaging with the processor packaging into a single unified structure. Both components share the same substrate, interconnect structure, and external packaging, eliminating the need for separate resonator packaging steps and reducing manufacturing complexity while maintaining the resonator's timing function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The semiconductor substrate and packaging structure serve multiple functions simultaneously: they support both the processor and resonator, provide interconnection for both components, and offer environmental protection for both devices. This multi-functionality reduces the number of separate packaging operations required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If conventional resonators are used with long routing distances, then timing signal is transmitted, but parasitic effects increase

Engineering Contradiction:
Improvetiming signal transmissionVSAvoidparasitic effects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

By integrating the resonator and processor on the same die or substrate, the patent dramatically reduces the routing distance between the resonator output and the processor input. This short interconnect minimizes parasitic inductance, capacitance, and resistance, thereby reducing harmful parasitic effects while maintaining reliable timing signal transmission.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the overall device size, simplifies manufacturing, minimizes parasitic effects, and enables the creation of a GHz range reference clock with improved accuracy and reduced complexity.

Implementation Method 1

a piezoelectric layer over the first electrode layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP4156513A1Integrated MEMS resonator and method
Publication Date: 2023.03.29 INTEL CORP
  • EP4156513A1 patent drawingFigure 1
  • EP4156513A1 patent drawingFigure 2
  • EP4156513A1 patent drawingFigure 3

AI summary

An electronic device and associated methods are disclosed. In one example, the electronic device includes a MEMS die (130) located within a substrate (120), and below a processor die (110, 112). In selected examples, the MEMS die includes a resonator. Example methods of forming MEMS resonator devices are also shown.