Integrated Voltage Regulator Topology for Low-Ripple Buck Conversion

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving high energy efficiency with reduced power consumption and area occupancy, particularly due to inefficiencies in buck converters at varying load conditions and the use of large-capacitance passive elements.

Innovation Solution

A semiconductor device with an integrated voltage regulator (IVR) that utilizes a 3-level buck converter structure without a flying capacitor, employing switches to alternately provide input voltages and ground voltage to an inductor, maintaining low switching frequency and inductor ripple current, thus optimizing energy efficiency across light and heavy loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the inductance of the buck converter is increased to achieve low inductor ripple current, then the inductor peak-to-peak current is reduced, but the occupied area of the buck converter increases

Engineering Contradiction:
Improveinductor ripple currentVSAvoidoccupied area of buck converter
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent segments the single inductor function into two separate inductors (first inductor and second inductor) that operate in alternating phases. This segmentation allows each inductor to be smaller in size while collectively providing the required inductance, thus reducing the total occupied area while maintaining low ripple current performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic switching between two inductors using control signals that alternately activate the first and second inductors. This dynamic operation allows the system to maintain low ripple current characteristics while using smaller individual inductors, thereby reducing the overall occupied area compared to a static single large inductor design.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the switching frequency of the buck converter is increased to achieve low inductor ripple current, then the inductor peak-to-peak current is reduced, but the energy efficiency at light load conditions decreases due to switching losses

Engineering Contradiction:
Improveinductor ripple currentVSAvoidenergy efficiency at light load
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by alternating between two inductors in a phased manner, where each inductor operates for a specific duration before switching to the other. This periodic switching allows the system to maintain low ripple current without requiring excessively high switching frequencies, thereby preserving energy efficiency at light load conditions while still achieving the desired current ripple performance.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts its operation by switching between two inductors based on control signals, allowing flexible adaptation to different load conditions. This dynamic approach enables the buck converter to maintain low ripple current at moderate switching frequencies, avoiding the excessive switching losses that would occur at high frequencies during light load operation.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If a three level buck converter is used to reduce switching frequency, then the switching losses are reduced, but additional large-capacitance passive elements such as flying capacitor are required

Engineering Contradiction:
Improveswitching lossesVSAvoidpassive elements
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent segments the filtering function from the energy storage function by using two separate inductors instead of a single inductor combined with a flying capacitor. This segmentation eliminates the need for additional large-capacitance passive elements while still achieving reduced switching frequency and associated switching losses, thereby simplifying the overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts and eliminates the flying capacitor component from the three-level buck converter topology by using an alternative two-inductor configuration. This extraction removes the complexity associated with large-capacitance passive elements while preserving the benefits of reduced switching frequency and lower switching losses.

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If the number of processor cores and computational logic units is increased, then the computational capability is improved, but the power consumption increases

Engineering Contradiction:
Improvecomputational capabilityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements dynamic voltage regulation that can adaptively adjust the output voltage and current based on the actual power requirements of the processor cores and computational logic units. This dynamic control allows the system to provide higher power when computational capability is increased, while optimizing power delivery efficiency to minimize unnecessary power consumption, thus addressing the trade-off between computational capability and power consumption.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IVR achieves high energy efficiency with a reduced footprint, maintaining efficiency in both light and heavy load conditions by minimizing switching losses and eliminating the need for additional passive elements, thereby optimizing power management in semiconductor devices.

Implementation Method 1

an inductor connecting the output node to an input node

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a capacitor including one end connected to an output node and the other end connected to a ground

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250219538A1Voltage regulator circuit, semiconductor device including the same, and operating method of the same
Publication Date: 2025.07.03 SAMSUNG ELECTRONICS CO LTD
  • US20250219538A1 patent drawing
  • US20250219538A1 patent drawing
  • US20250219538A1 patent drawing

AI summary

Disclosed is a semiconductor device, which includes a semiconductor integrated circuit (IC) chip including a load circuit which receives a load current from an integrated voltage regulator (IVR), and a substrate including an electrical path for providing a signal to the semiconductor IC chip, and the IVR includes a capacitor including one end connected to an output node and the other end connected to a ground, an inductor connecting the output node to an input node, and a first switch, a second switch, and a third switch, one end of each switch respectively connected to the input node, and the first switch, the second switch, and the third switch alternately provide a first input voltage, a second input voltage, and a ground voltage to the input node, respectively.