Intelligent cleaning robot

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current home cleaning robots are unable to effectively detect obstacles on the ground for navigation and mapping, leading to inefficient coverage of areas, with some regions being missed or covered multiple times.

Innovation Solution

The intelligent cleaning robot employs stereo cameras with a static projected light pattern for 3D mapping and obstacle avoidance, combined with optical sensors, laser light striping, and time-of-flight laser distance sensors for comprehensive environment sensing and navigation, allowing for autonomous mapping and cleaning of multiple rooms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If bump sensors and proximity sensors are used for obstacle avoidance, then the robot can detect obstacles, but it cannot detect obstacles on the ground without engaging with them, leading to limited navigational capabilities

Engineering Contradiction:
Improveobstacle detection capabilityVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from 2D surface sensors (bump and proximity sensors) to 3D spatial sensing using stereo cameras and structured light. This dimensional change enables the robot to detect obstacles on the ground plane without physical contact, providing depth information and spatial awareness that prevents collisions while maintaining navigation efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces mechanical bump sensors with optical sensing systems (stereo cameras, structured light projectors). This substitution eliminates the need for physical engagement with obstacles, allowing the robot to detect and avoid obstacles on the ground plane through visual and optical methods rather than mechanical contact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If a single camera or optical sensor is used for mapping and localization, then the robot can perform visual SLAM, but it cannot effectively detect obstacles on the ground, resulting in incomplete coverage of areas

Engineering Contradiction:
Improvecleaning coverage efficiencyVSAvoidobstacle detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent merges multiple sensing modalities (stereo vision, structured light, time-of-flight sensors, optical sensors) into a unified sensing system. This combination enables simultaneous achievement of accurate obstacle detection on the ground plane and effective mapping/localization, resolving the contradiction between productivity and measurement precision by integrating complementary sensing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent enhances single-camera 2D imaging with stereo vision and structured light to create 3D spatial understanding. This dimensional enhancement allows the system to detect obstacles on the ground plane while maintaining mapping and localization capabilities, achieving both high productivity and accurate obstacle detection simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the robot traverses regions without effective obstacle detection, then it can cover areas, but some areas will be missed or covered multiple times, reducing cleaning efficiency

Engineering Contradiction:
Improvearea coverage efficiencyVSAvoidspatial awareness accuracy
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent implements continuous feedback loops where stereo cameras and structured light systems constantly monitor the environment, providing real-time spatial awareness and obstacle detection. This feedback enables the robot to adjust its traversal path dynamically, ensuring complete and efficient area coverage without missing or repeatedly cleaning the same areas.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses 3D structured light and stereo vision to create accurate spatial maps of the environment. This three-dimensional spatial awareness allows the robot to plan and execute efficient traversal paths that ensure complete area coverage, preventing both missed areas and redundant cleaning by understanding the true spatial layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robot achieves efficient and thorough coverage of domestic environments by accurately mapping and avoiding obstacles, ensuring all areas are cleaned without repetition, using a combination of 3D data, visual odometry, and sensor fusion for precise navigation and localization.

Implementation Method 1

The intelligent cleaning robot uses stereo cameras with a static projected light pattern to generate 3D data used for the purposes of mapping, localization, and obstacle avoidance

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The system also uses multiple time-of-flight (ToF) laser distance sensors oriented in various directions for cliff detection, wall following, obstacle detection, and general perception

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 3

Another embodiment of the robot uses a downward facing camera housed within the robot that tracks features on the ground, providing visual odometry from which a motion estimate that is independent of wheel slip may be derived

Methodology Applied
Scientific EffectVisual odometry: Photogrammetry

Data Source

PatentUS12038756B2Intelligent cleaning robot
Publication Date: 2024.07.16 CARNEGIE MELLON UNIV
  • US12038756B2 patent drawing
  • US12038756B2 patent drawing
  • US12038756B2 patent drawing

AI summary

An intelligent, autonomous interior cleaning robot capable of autonomously mapping and cleaning multiple rooms in a house in an intelligent manner is described. Various combinations of passive and active sensors may be used to perform mapping, localization, and obstacle avoidance. In particular, the robot uses stereo cameras with a static projected light pattern to generate 3D data. In addition, the robot may use optical sensors in various locations, laser ToF sensors, inertial measurement units and visual odometry to enhance the localization and mapping capabilities.