Broadband Interferometer Autocorrelation Film Thickness

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Solution Overview

Problem

Existing methods for determining properties of a sample using broadband interferometry require information about the complex surface structure, which is not always available, and are inefficient in determining film thickness and refractive index independently of the sample's height.

Innovation Solution

The method involves autocorrelating the correlogram to calculate an autocorrelogram, which allows for the determination of film thickness and refractive index independently of the sample's height, and uses a look-up table of reference autocorrelograms to quickly match and determine sample properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cross-correlation with model signal is used to determine surface height, then measurement precision is improved, but device complexity increases due to requirement of complex surface structure information

Engineering Contradiction:
Improvesurface height measurement precisionVSAvoidcomplex surface structure information requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the necessary autocorrelation information from the interferogram, eliminating the need for complex surface structure information. By applying autocorrelation to the interferogram, the method determines film thickness and refractive index without requiring knowledge of the complex surface structure, thus reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If traditional broadband interferometry is used to determine film properties, then measurement capability is maintained, but productivity decreases due to inefficiency in determining thickness and refractive index independently of sample height

Engineering Contradiction:
Improvefilm property determination capabilityVSAvoiddetermination efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies autocorrelation as a preliminary processing step to the interferogram before determining film properties. This preliminary action transforms the interferogram into an autocorrelation function that directly provides information about film thickness and refractive index independent of sample height, significantly improving determination efficiency while maintaining measurement capability.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If sample height information is required for film thickness determination, then measurement completeness is improved, but ease of operation worsens due to additional measurement requirements

Engineering Contradiction:
Improvefilm thickness determination accuracyVSAvoidmeasurement simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts film thickness and refractive index information directly from the autocorrelation of the interferogram, eliminating the need to separately measure or know the sample height. This extraction approach maintains measurement completeness for film properties while greatly simplifying the operation by removing the additional height measurement requirement.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a robust and fast method for determining sample properties by simplifying the process and reducing the need for height information, enabling efficient thickness and refractive index determination.

Implementation Method 1

a detector for receiving an interference signal from the reflected reference beam from the reference reflector and the reflected measurement beam from the surface of the sample

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

a beam splitter for splitting the illumination beam in a reference beam for reflection on a reference reflector and a measurement beam for reflection on a surface of the sample

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP2677271B1Broadband interferometer for determining a property of a thin film
Publication Date: 2017.04.26 MITUTOYO CORP
  • EP2677271B1 patent drawingFigure 1
  • EP2677271B1 patent drawingFigure 2a~2b
  • EP2677271B1 patent drawingFigure 3a~3b

AI summary

The invention relates to determining a property of a sample from a correlogram obtainable by scanning of a surface of the sample through a focal plane of an objective using broad-band interferometry. The correlogram may be displaying interference radiation intensity as a function of the scanning distance from the surface. The correlogram may be correlated with a secondary correlogram to obtain a cross correlogram or with the same correlogram to obtain an autocorrelogram. A property of the sample may be determined from the auto or cross correlogram.