Electrically Interlocked Power Pedestal Receptacles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The high cost of electrical wiring in marina or RV park construction projects is a significant issue, particularly due to the need for expensive larger gauge wires to handle the maximum current draw of power pedestals, which can be reduced by using smaller gauge wires if unused sections are de-energized to prevent exceeding the maximum load rating.

Innovation Solution

Implementing an interlocking mechanism in power pedestals that de-energizes unused sections using a shunt trip circuit and auxiliary switch or contactors to manage power distribution, allowing the use of smaller gauge wires without exceeding the maximum load rating by disabling power to receptacles when the total power draw approaches the pedestal's rating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If larger gauge wires are used to handle maximum current draw, then power distribution capacity is improved, but wiring cost increases

Engineering Contradiction:
Improvepower distribution capacityVSAvoidwiring cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The power pedestal is divided into multiple receptacles with individual circuit breakers, allowing each receptacle to be independently controlled. This segmentation enables the system to provide full power capacity when needed while allowing individual sections to be de-energized, effectively reducing the current load on wiring during partial operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interlocking mechanism dynamically adjusts power distribution by enabling or disabling receptacles based on current load conditions. When one receptacle is in use, the interlock prevents other receptacles from being activated, dynamically managing the current draw to match the wiring capacity.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If smaller gauge wires are used to reduce wiring cost, then wiring cost decreases, but maximum current draw capability is reduced

Engineering Contradiction:
Improvewiring costVSAvoidmaximum current draw
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The interlocking mechanism is pre-configured to prevent simultaneous activation of multiple receptacles that would exceed the reduced wiring capacity. This preliminary action ensures that the current draw never exceeds what the smaller gauge wires can safely handle, while still allowing the system to provide adequate power when a single receptacle is used.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If multiple receptacles are simultaneously energized, then power availability is improved, but risk of exceeding maximum load rating increases

Engineering Contradiction:
Improvepower availabilityVSAvoidload rating safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The interlocking mechanism provides immediate feedback when a receptacle is activated, automatically disabling other receptacles to prevent exceeding the maximum load rating. This feedback loop ensures that the system maintains safe operating limits while still providing power availability through the active receptacle.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The interlocking mechanism acts as an intermediary between multiple receptacles and the power supply, mediating their simultaneous operation by preventing it. This intermediary control ensures that the total load never exceeds the maximum rating while still allowing versatile power distribution through individual receptacle activation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11264767B2Electrically interlocked receptacles in power pedestals
Publication Date: 2022.03.01 EATON INTELLIGENT POWER LTD
  • US11264767B2 patent drawing
  • US11264767B2 patent drawing
  • US11264767B2 patent drawing

AI summary

A power pedestal is described. The power pedestal includes a plurality of receptacles that are configured to connect to external devices. The plurality of receptacles includes a first receptacle and a second receptacle of the plurality of receptacles. The first receptacle and the second receptacle are electrically interlocked with one another. The power pedestal includes a first circuit breaker connected to the first receptacle and a second circuit breaker connected to the second receptacle, and a shunt trip circuit that is configured to trip the first circuit breaker to disable power to the first receptacle of the power pedestal, responsive to the second circuit breaker associated with the second receptacle of the power pedestal being in an active state. Related devices and methods are also described.