Inverse Hybrid Cell Passivation for Battery Self-Discharge Control

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Solution Overview

Problem

Existing cells, whether primary, secondary, or reserve, lose potential energy due to internal electrochemical processes, and there has not been a simple and effective way to slow down or stop these processes.

Innovation Solution

An external potential is applied to the cell using a series of resistors and a passivating cell, which controls the polarization of the primary cell, similar to preventing corrosion by using a magnesium electrode, and a microprocessor-controlled system is used to manage the passivation in hybrid-cell systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If an external potential is applied to control polarization and slow down electrochemical processes, then energy loss is reduced and cell life is extended, but device complexity increases due to additional components like passivating cells and control circuits

Engineering Contradiction:
Improvecell lifeVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent embeds a passivating cell within the primary cell structure, nesting the protective secondary cell inside the primary cell housing. This allows the passivation function to be integrated without requiring separate external components, thereby extending cell life while minimizing the increase in device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The passivating cell is designed to automatically activate and provide protective polarization when the primary cell is stored or not in use. The system self-regulates the electrochemical processes without requiring external control, reducing the need for complex control circuits and maintaining simplicity while extending cell life.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If a passivating cell is added to prevent energy loss, then energy loss is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidease of manufacture
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent combines the primary cell and passivating cell into a single integrated hybrid cell assembly. By merging the manufacturing processes and using common materials and structures for both cells, the overall manufacturing complexity is reduced compared to producing and assembling separate cells, while still achieving reduced energy loss.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hybrid cell structure is designed to serve multiple functions: energy storage by the primary cell and protective passivation by the secondary cell, both within a single unified structure. This multi-functionality allows standard manufacturing techniques to be applied to a versatile design, improving ease of manufacture while reducing energy loss.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively slows down or stops the energy loss in cells by controlling the polarization, extending the life of the cells and improving their efficiency.

Implementation Method 1

one can apply an external potential to it, controlling the 'polarization' of the primary cell by appropriate series resistors

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

The reason batteries work is because anode materials dissolve into electrolytes. This is the same reason iron tanks corrode away into the ground

Methodology Applied
Scientific EffectElectrochemical dissolution: Electrolysis

Implementation Method 3

a magnesium electrode hooked via a wire to the iron tank. Now the magnesium does the dissolving, delivering electrons to the iron tank or anode to be protected

Methodology Applied
Scientific EffectGalvanic corrosion protection: Redox Reactions

Data Source

PatentUS20230411739A1Inverse Hybrid Cell
Publication Date: 2023.12.21 BONAVENTURA CHANCE
  • US20230411739A1 patent drawing
  • US20230411739A1 patent drawing
  • US20230411739A1 patent drawing

AI summary

A general problem with all batteries of the primary, secondary, and “reserve” kind is the fact that they lose charge and “idle” away their useful life. The need to monitor primaries and to recharge and watch over secondaries has, as of yet, not been obviated by electrochemical or metallurgical breakthroughs. This invention provides for the use of a long-lived cell, for example, of modern lithium design, which is encapsulated within, or without, any battery case or system and connected by means of a resistor to “polarize” the primary, activated reserve, or secondary cells whose life one wishes to extend. Experimental tests sufficiently determine, for various cells, that the amount of current required to polarize the primary and secondary electrodes prevents dissolution of the anode (oxidation) and reduction of the cathode. A reserve cell can be activated by providing electrolyte, electrode proximity, etc., and yet be prevented from running down by applying the aforesaid polarizing (keeping) potential. This will further the progress of applying hybrid cells and hybrid systems (Pat App no. 848224) to a wide sphere of activity because of the ability to hold, then activate the reserve cells by switching the hybrid front cell potential. This invention may also eliminate cumbersome methods of activating and efficiently using reserve cells, especially those of the active light metal kind.By monitoring the polarization of activated cells, applying a “keeping” potential to selected cells, one may increase efficiency, life, and practicability of hybrid cell systems. With the pervasiveness of secondary (lithium) batteries in electronics, cars, emergency power banks, etc.; this method will allow for integrated or non-integrated improvements to such systems. For example, one can now integrate a “disposable”, reactive light metal reserve component into an electric vehicle (thus eliminating the need of traditional recharging); as such systems already contain adequate computing & secondary battery components to enable the practicability of such inverse hybrid system designs.