PWM Phase Correction in Inverter Control Near Zero Crossing

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Solution Overview

Problem

Existing inverter control devices fail to effectively suppress harmonics and reduce current ripples in the near-zero-cross region, particularly at zero-cross points, leading to noise and vibration issues during overmodulation.

Innovation Solution

An inverter control device with a pulse generation unit that generates PWM pulses based on a modulation factor and a pulse shift unit that corrects the phase of the PWM pulses to align with harmonics of a predetermined order in the near-zero-cross region, thereby reducing current ripples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If overmodulation mode is used to increase motor rotation speed, then productivity is improved, but harmonics are generated and current ripples increase causing noise and vibration

Engineering Contradiction:
Improvemotor rotation speedVSAvoidharmonics and current ripples
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the phase parameter of PWM pulses in the near-zero-cross region by a predetermined amount, which modifies the timing relationship between PWM pulses and harmonics. This parameter change suppresses harmonics of a predetermined order while maintaining overmodulation operation, thereby reducing current ripples and noise without sacrificing motor rotation speed.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If PWM pulse phase is corrected to suppress harmonics in near-zero-cross region, then current ripples are reduced, but control complexity increases

Engineering Contradiction:
Improvecurrent ripplesVSAvoidcontrol complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention applies preliminary phase correction to PWM pulses in the near-zero-cross region before they cause significant harmonic distortion. By pre-adjusting the pulse phase in this critical region, the control system effectively suppresses harmonics with minimal additional complexity, as the correction is applied only where needed rather than throughout the entire modulation cycle.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11984821B2Inverter control device
Publication Date: 2024.05.14 ASTEMO LTD
  • US11984821B2 patent drawing
  • US11984821B2 patent drawing
  • US11984821B2 patent drawing

AI summary

An inverter control device 200 includes a current control unit 210 that outputs a voltage commands (Vd*, Vq*), a modulation wave control unit 220 that generates a modulation wave based on the voltage commands (Vd*, Vq*), a pulse generation unit 230 that generates a PWM pulse for controlling an inverter 100 using a modulation wave and a carrier wave of a predetermined frequency, and a pulse shift unit 250 that corrects the phase of the PWM pulse such that the PWM pulse is output in a phase corresponding to a harmonic of a predetermined order of the modulation wave in the near-zero-cross region including the zero-cross point at which the modulation wave changes across 0.