In-wheel Motor Drain Plug Shielding via Lower Arm Mount

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Solution Overview

Problem

Existing in-wheel motor configurations inadequately protect the drain plug from damage caused by flying stones, as it is only disposed inside the wheel, exposing it to potential impact.

Innovation Solution

The drain plug is positioned between the wheel surface and the lower arm mounting portion, reducing its exposed area and utilizing the lower arm mounting portion as a protective barrier, thereby shielding it from flying stones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the drain plug is disposed inside the wheel, then it is accessible for maintenance, but it is exposed to damage from flying stones

Engineering Contradiction:
Improveaccessibility of drain plugVSAvoiddamage to drain plug from flying stones
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The drain plug is repositioned from a conventional location to a specific position between the wheel surface and the lower arm mounting portion, utilizing the three-dimensional space within the motor housing. This spatial reconfiguration reduces the exposed area of the drain plug to flying stones while maintaining accessibility through the wheel structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The lower arm mounting portion serves as an intermediary protective element between the flying stones and the drain plug. By positioning the drain plug behind this structural component, the lower arm mounting portion acts as a shield that intercepts or deflects flying stones, thereby protecting the drain plug from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the drain plug is positioned to be protected by the lower arm mounting portion, then damage from flying stones is reduced, but the exposed area of the drain plug increases

Engineering Contradiction:
Improvedamage to drain plug from flying stonesVSAvoidexposed area of drain plug
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The drain plug is positioned in a specific localized area between the wheel surface and the lower arm mounting portion, where it receives partial protection. This local positioning strategy creates a gradient of protection, with the drain plug being shielded from direct frontal impacts while maintaining a reduced exposed area compared to fully external positioning.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240253446A1In-wheel motor
Publication Date: 2024.08.01 TOYOTA JIDOSHA KK
  • US20240253446A1 patent drawing

AI summary

An in-wheel motor including: a motor disposed inside a wheel; and a case that accommodates the motor, characterized in that: a lower arm mounting portion to which the case and a lower arm are connected, is included; the lower arm mounting portion is disposed at a position facing a surface of the wheel; and the case includes a drain plug disposed at a position between the surface of the wheel and the lower arm mounting portion.