Ion-Implanted Relaxed Buffer for Strain Compensation

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Solution Overview

Problem

Current techniques for increasing charge carrier mobility in transistors, particularly in non-planar configurations with sub-100 nanometer gate lengths, face limitations due to poor mechanical coupling between channel and source/drain regions, and the use of a Si substrate restricts strain imposition, leading to suboptimal performance in CMOS applications where different strain values are required for NMOS and PMOS devices.

Innovation Solution

The formation of transistors with diverse and strained channel materials using an ion-implanted relaxed buffer layer, such as a germanium-based layer with inverse-graded Ge concentration, which traps defects near the substrate interface and compensates for strain, allowing for the growth of thick layers without wafer bowing and maintaining strain throughout the channel regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick relaxed buffer layer is used to prevent defect propagation into the channel, then channel quality is improved, but wafer bowing occurs during downstream fabrication processing

Engineering Contradiction:
Improvechannel qualityVSAvoidwafer bowing
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

Ion implantation is performed on the relaxed buffer layer before channel formation to pre-compensate for strain and counteract the wafer bowing that would otherwise occur during downstream processing. This preliminary action prevents the shape distortion before it affects fabrication.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The strain state of the relaxed buffer layer is modified by ion implantation, changing the mechanical parameters of the buffer layer to achieve strain compensation. This allows the buffer to maintain its thickness for defect blocking while preventing wafer bowing through altered strain characteristics.

Inventive Principle:
Principle #35Parameter changes

2Shape

If a thin relaxed buffer layer is used to avoid wafer bowing, then wafer flatness is maintained, but defects from the layer propagate into the channel

Engineering Contradiction:
Improvewafer flatnessVSAvoidchannel quality
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

Ion implantation is applied to the thin buffer layer to pre-compensate for strain, enabling the layer to remain thin for wafer flatness while the ion-induced strain compensation prevents defect propagation into the channel during subsequent processing.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

By changing the strain parameters of the thin buffer layer through ion implantation, the layer can maintain its thin profile for wafer flatness while acquiring enhanced strain compensation properties that prevent defect propagation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If strain is imposed on the channel to increase charge carrier mobility, then device performance is improved, but mechanical coupling between channel and source/drain regions becomes insufficient in non-planar configurations

Engineering Contradiction:
Improvecharge carrier mobilityVSAvoidmechanical coupling
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The relaxed buffer layer serves as an intermediary between the channel and the substrate, providing strain compensation that enables strain imposition on the channel while maintaining mechanical integrity. The ion-implanted buffer acts as a mediator that decouples the mechanical stress requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By modifying the strain parameters of the buffer layer through ion implantation, the mechanical coupling between channel and source/drain regions is enhanced, enabling effective strain imposition on the channel even in non-planar configurations where direct coupling would be insufficient.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables significant gains in hole and electron mobility for PMOS and NMOS devices respectively, improving device performance by allowing for the co-integration of high-performance PMOS and NMOS transistors in CMOS circuits with reduced leakage and higher drive currents.

Implementation Method 1

ion-implanted relaxed buffer layer

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

compensates for strain

Methodology Applied
Scientific EffectStrain compensation: Stress Relaxation

Data Source

PatentUS20230207317A1Strain compensation via ion implantation in relaxed buffer layer to prevent wafer bow
Publication Date: 2023.06.29 INTEL CORP
  • US20230207317A1 patent drawing
  • US20230207317A1 patent drawing
  • US20230207317A1 patent drawing

AI summary

In one embodiment, an integrated circuit includes a substrate, a buffer layer, a source region, a drain region, a channel region, and a gate structure. The substrate includes silicon. The buffer layer is above the substrate and includes a semiconductor material having defects near an interface with the substrate. The buffer layer also includes ions implanted among the defects. The source region and drain region are above the buffer layer, and the channel region is above the buffer layer and between the source and drain regions. The gate structure above the channel region.