Electrostatic Ion Wind Flow Sensor for Particle Monitoring

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Solution Overview

Problem

Existing fine particle monitoring apparatuses face challenges in maintaining reliable and efficient air flow generation with low energy consumption, particularly in environments with changing operational parameters, and are sensitive to disturbances and particle accumulation, which affects the accuracy of particle concentration measurements.

Innovation Solution

The method involves generating airborne unipolar ions using a discharge electrode and a counter electrode to create a net airflow, modulating the corona voltage/current and ion trap voltage to determine the volumetric flow based on the time response of the electrical charge concentration, and using a secondary passage for particle removal to prevent corona needle soiling and maintain a stable ion wind.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional flow generation methods (fans, pumps, compressed gas) are used, then sufficient air flow can be generated, but maintenance requirements increase and reliability decreases

Engineering Contradiction:
Improveair flow generation reliabilityVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent replaces mechanical flow generation systems (fans, pumps) with an electrostatic field-based ion wind system. A discharge electrode generates ions that are attracted to a counter electrode, creating a body force that drives air flow without moving parts, thereby eliminating mechanical maintenance and improving reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic switching of the discharge electrode between different operational states (on/off or different voltage levels) to create time-dependent air flow patterns. This periodic action allows control of flow characteristics while maintaining the simplicity and reliability of the electrostatic system

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If clean air is supplied continuously to maintain measurement accuracy, then measurement precision is improved, but energy consumption increases

Engineering Contradiction:
Improveparticle concentration measurement accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent uses feedback control by continuously monitoring the air flow rate and adjusting the discharge electrode operation accordingly. The system determines actual flow rate based on ion generation characteristics and uses this information to modulate the discharge electrode, maintaining measurement accuracy while optimizing energy consumption

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements dynamic control of the discharge electrode switching frequency and voltage based on real-time flow conditions. This dynamic adjustment allows the system to adapt to changing operational parameters and maintain measurement precision without continuous high energy input

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the discharge electrode operates continuously to maintain stable ion wind, then air flow stability is improved, but particle accumulation on the electrode increases

Engineering Contradiction:
Improveion wind stabilityVSAvoidcorona needle soiling
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic switching of the discharge electrode between active ion generation and idle states. This periodic operation reduces continuous particle accumulation on the electrode surface while maintaining sufficient ion wind stability for measurement purposes by controlling the duty cycle and timing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements a recovery phase in the periodic cycle where the discharge electrode is deactivated or operated at reduced voltage, allowing particles to be cleared from the electrode surface before the next active phase, thereby maintaining electrode cleanliness and ion wind stability

Inventive Principle:
Principle #34Discarding and recovering

4Productivity

If the air flow rate is increased to improve measurement speed, then productivity is improved, but measurement precision decreases due to disturbed flow

Engineering Contradiction:
Improvemeasurement speedVSAvoidparticle concentration measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent uses dynamic modulation of the discharge electrode switching frequency to control air flow rate. By adjusting the switching parameters, the system can optimize the balance between flow rate (productivity) and flow stability (measurement precision), adapting to different measurement requirements

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and continuous determination of volumetric flow with low energy consumption, reducing maintenance needs and maintaining measurement accuracy even under changing conditions, while minimizing errors and maintaining a stable air flow for particle concentration monitoring.

Implementation Method 1

generating airborne unipolar ions with a discharge electrode

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

create a net flow of airborne ions and thereby generating an airflow

Methodology Applied
Scientific EffectIon wind: Ion Wind

Implementation Method 3

a counter electrode adapted to attract said airborne ions to cause a net flow of airborne ions

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 4

determining the volumetric flow on the basis of the time response which switching or modulation creates to the concentration of airborne electric charge

Methodology Applied
Scientific EffectElectrical charge detection: Conduction (electrical)

Data Source

PatentUS9574986B2Apparatus and process for producing acknowledged air flow and the use of such apparatus in measuring particle concentration in acknowledged air flow
Publication Date: 2017.02.21 PEGASOR OY
  • US9574986B2 patent drawing
  • US9574986B2 patent drawing
  • US9574986B2 patent drawing

AI summary

Apparatus (1) for generating acknowledged flow (Q), comprising a first passage (2) with ends (3,4) for acknowledged flow (Q) inlet and outlet, a discharge electrode (5) for generating airborne unipolar ions (8) positioned inside the first passage (2), a counter electrode (6) adapted to attract said airborne ions (8), thereby being adapted to cause a net flow (7) of airborne ions (8) and thereby generating an airflow (Q) in the direction of the net flow of airborne ions (8), sensing element (12, 13), the output of which is a function of the concentration of the airborne electric charge (8, 11), means (17) for switching or modulating a parameter which affects the output of the sensing element (12,13) and means for determining the volumetric flow (Q) on the basis of the time response which switching or modulation creates to the sensing element (12,13) output. 11. Use of apparatus (1) as described in the previous claims for determining ultrafine particle concentration. Process for generating acknowledged flow.