Ionic Liquid Electrolytes for Electrochemical Lithium Salt Recovery

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Solution Overview

Problem

Existing methods for recovering lithium from lithium ion batteries are inefficient and costly, leading to environmental contamination and waste of resources.

Innovation Solution

Dissolving lithium salts in ionic liquids and applying a current to deposit lithium onto an electrode, using nonaqueous acids and specific ionic liquids to achieve high lithium concentrations and stable electrochemical conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used for lithium recovery, then the process is simpler, but the efficiency is low and costs are high

Engineering Contradiction:
Improvelithium recovery efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the solvent parameter from conventional aqueous or organic solvents to ionic liquids, enabling high lithium ion concentration (up to 7 M) and improving recovery efficiency. The ionic liquid medium allows for better lithium ion solvation and electrochemical stability, directly addressing the productivity improvement while managing process complexity through systematic parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte systems combining ionic liquids with lithium salts (e.g., LiTFSI, LiPF6) to create a specialized medium for high-efficiency lithium recovery. This composite approach enables simultaneous achievement of high lithium concentration, good ionic conductivity, and electrochemical stability, resolving the contradiction between efficiency and complexity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high concentrations of lithium ions are dissolved in ionic liquid, then lithium recovery efficiency improves, but the process complexity increases

Engineering Contradiction:
Improvelithium ion concentrationVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent systematically optimizes the concentration parameter of lithium salts in ionic liquids, achieving up to 7 M lithium ion concentration. This parameter change enables high recovery efficiency while the systematic approach to optimization manages the associated process complexity through controlled variable adjustment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses ionic liquids that replicate the beneficial properties of conventional electrolytes while enabling higher lithium concentrations. The ionic liquid medium copies the essential function of solvating lithium ions but does so more effectively, allowing high concentration without proportionally increasing process complexity.

Inventive Principle:
Principle #26Copying

3Productivity

If ionic liquids are used for lithium dissolution, then lithium recovery efficiency improves, but the cost increases

Engineering Contradiction:
Improvelithium recovery efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes the concentration parameter of lithium salts in ionic liquids to achieve high recovery efficiency. By systematically adjusting parameters such as lithium salt type (LiTFSI, LiPF6), concentration (up to 7 M), and ionic liquid composition, the process achieves high productivity while managing costs through efficient parameter selection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs ionic liquids that serve multiple functions: solvating lithium ions at high concentrations, providing electrochemical stability, and enabling efficient lithium deposition. This multi-functionality reduces the need for additional process steps or materials, thereby managing manufacturing costs while achieving high recovery efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Quantity of substance

If conventional electrolytes are used, then the process is simpler to implement, but lithium ion concentration is limited

Engineering Contradiction:
Improvelithium ion concentrationVSAvoidelectrolyte system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent fundamentally changes the electrolyte parameter from conventional aqueous or organic electrolytes to ionic liquids. This parameter change enables lithium ion concentrations up to 7 M, dramatically increasing the quantity of substance while the systematic development of ionic liquid electrolyte systems manages the associated complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the recovery of high concentrations of lithium ions, up to 7 M, as lithium metal, hydride, or hydroxide, providing an efficient and economical method for lithium recovery.

Implementation Method 1

dissolving the lithium salt in ionic liquids

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

applying a potential to the ionic liquid composition to deposit lithium onto an electrode

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 3

applying a current to the solution

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12467152B2Lithium recovery from lithium salts dissolved in ionic liquids
Publication Date: 2025.11.11 BOARD OF RGT NEVADA SYST OF HIGHER EDUCATION ON BEHALF OF THE UNIV OF NEVADA RENO
  • US12467152B2 patent drawing
  • US12467152B2 patent drawing
  • US12467152B2 patent drawing

AI summary

Described herein are methods for recovering lithium metal, lithium hydride, or lithium hydroxide from lithium salts by dissolving the lithium salt in ionic liquids and applying a current to the solution.