Atmospheric Pressure Ionisation Source for Capillary Priming

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Solution Overview

Problem

Capillaries used in atmospheric solids analysis probes are susceptible to contamination, leading to inaccurate sample analysis due to contaminants deposited on the corona discharge device during high concentration sample analysis, affecting the performance of the ionisation source.

Innovation Solution

An atmospheric pressure ionisation source with a control system that operates in both analytical and capillary priming modes, utilizing different temperature and current ranges for the desolvation heater and corona discharge device to clean the capillary tip and mitigate contaminant deposition on the corona discharge device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the desolvation heater outputs a hot stream of gas onto the capillary during capillary priming, then contaminants on the capillary surface are volatilised and removed, but contaminants may be deposited on the corona discharge device affecting its performance

Engineering Contradiction:
Improvecapillary cleanlinessVSAvoidcontaminant deposition on corona discharge device
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs a capillary priming operation before actual sample analysis to pre-clean the capillary surface. The desolvation heater heats the capillary to volatilise and remove contaminants before they can interfere with subsequent analyses, preventing contaminant deposition on the corona discharge device.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system dynamically adjusts the temperature of the desolvation heater between different operating modes: a first temperature for capillary priming/cleaning and a second temperature for normal sample analysis. This dynamic temperature adjustment optimizes cleaning effectiveness while preventing excessive contaminant deposition during analysis.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the heating element is heated to a high temperature to clean the capillary, then contaminants are effectively removed, but chemicals may be deposited on the corona discharge device

Engineering Contradiction:
Improvecapillary cleaning effectivenessVSAvoidchemical deposition on corona discharge device
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The system performs capillary priming at elevated temperatures before actual sample introduction. This preliminary high-temperature treatment removes contaminants from the capillary surface, and the control system ensures this occurs before sample analysis to prevent subsequent deposition issues.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system implements periodic capillary priming operations at scheduled intervals or before specific analyses. This periodic high-temperature cleaning maintains capillary cleanliness while allowing normal lower-temperature operation during routine sample analysis, reducing overall chemical deposition.

Inventive Principle:
Principle #19Periodic action

3Reliability

If a control system selectively operates in analytical and capillary priming modes with different temperature ranges, then capillary cleaning is improved, but device complexity increases

Engineering Contradiction:
Improveanalysis accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is designed to perform multiple functions: it controls both the capillary priming operation and the normal sample analysis operation using a single integrated controller. The system selectively operates in different modes (priming mode with higher temperature, analytical mode with lower temperature) based on operational requirements, managing complexity through multi-functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively cleans the capillary tip and reduces contaminant deposition on the corona discharge device, ensuring accurate and reliable sample analysis by volatilising and ionising samples without interference.

Implementation Method 1

the distal end of a capillary (on which sample is to be received) may be heated to a sufficient temperature so as to volatilise and substantially remove the majority of any contaminant(s) of appropriate volatility

Methodology Applied
Scientific EffectVolatilisation: Evaporation

Implementation Method 2

the sample is then ionised using a corona discharge pin

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Data Source

PatentUS12488976B2Atmospheric pressure ionisation source
Publication Date: 2025.12.02 MICROMASS UK LTD
  • US12488976B2 patent drawing
  • US12488976B2 patent drawing

AI summary

An atmospheric pressure ionisation source comprising: an ionisation chamber, comprising an inlet for receiving at least the distal end of a capillary into the ionisation chamber in use; a desolvation heater including a heating element, for directing a stream of heated gas onto the distal end of the capillary in use; a corona discharge device arranged in the ionisation chamber; and a control system configured to operate the source in a selected one of: an analytical mode, in which the heating element is heated to a first temperature within a first temperature range, and in which a first current within a first current range is supplied to the corona discharge device; and a capillary priming mode, in which the heating element is heated to a second temperature within a second temperature range, and in which a second current within a second current range is supplied to the corona discharge device, wherein the lower limit of the second temperature range is higher than the lower limit of the first temperature range, and the second current range is higher than the first current range.