Cross-Linked Ionomer Membrane for Zinc Dendrite Suppression

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Solution Overview

Problem

Aqueous rechargeable zinc metal batteries (AZMBs) face challenges with zinc dendrite growth, leading to low cycling stability, and existing solutions like Nafion™ membranes have economic viability and hydrophobic issues affecting ionic conductivity.

Innovation Solution

A negatively charged dendrite-inhibiting ionomer membrane is developed by cross-linking sulfonated polyvinyl alcohol (PVS) and polyvinyl alcohol (PVA), which conducts Zn2+ ions and is more economically viable and hydrophilic than Nafion™, enhancing electrolyte intake and electrochemical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Nafion™ membrane is used for dendrite suppression, then ionic conductivity is improved, but economic viability deteriorates and hydrophobicity increases reducing electrolyte intake

Engineering Contradiction:
Improvedendrite suppressionVSAvoideconomic viability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive Nafion™ membrane with a cost-effective alternative made from cross-linked polyacrylonitrile and polyvinyl alcohol. This cheaper membrane composition achieves comparable dendrite suppression performance while significantly improving economic viability for commercial battery production.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the membrane properties by controlling the cross-linking degree and composition ratios of polyacrylonitrile and polyvinyl alcohol. By optimizing these parameters, the membrane achieves the right balance between hydrophilicity (for electrolyte intake), mechanical strength, and dendrite suppression capability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If Nafion™ membrane is used for dendrite suppression, then ion conduction is improved, but hydrophobicity increases reducing electrolyte intake

Engineering Contradiction:
Improveion conductionVSAvoidhydrophobicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a composite membrane structure combining polyacrylonitrile and polyvinyl alcohol in specific ratios. This composite material leverages the complementary properties of both polymers: polyacrylonitrile provides ion conduction pathways while polyvinyl alcohol contributes hydrophilicity and electrolyte affinity, achieving both ion conduction and electrolyte intake simultaneously.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional neutral separators are used, then manufacturing is simplified, but dendritic Zn deposition accelerates reducing cycling stability

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcycling stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the key parameter of separator charge from neutral to negatively charged by incorporating quaternary ammonium groups into the polymer structure. This parameter change fundamentally alters the interaction with Zn2+ ions, enabling dendrite suppression through electrostatic attraction while maintaining manufacturing feasibility through a single-component membrane design.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane achieves high specific capacity and cycling stability, with 330 mAh/g at 0.25 A/g and 50% capacity retention over 500 cycles, outperforming untreated Nafion™ and offering improved processing and cost-effectiveness.

Implementation Method 1

The AZMBs includes a metallic zinc (Zn) anode and a suitable cathode coupled in an aqueous electrolyte between which reversible shuttling of Zn2+ ions occur

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

negatively charged dendrite inhibiting ionomer membrane

Methodology Applied
Scientific EffectElectrostatic Attraction: Ion Repulsion/Attraction

Implementation Method 3

cross-linking of sulfonated polyvinyl alcohol (PVS) and polyvinyl alcohol (PVA)

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 4

negatively charged dendrite inhibiting ionomer membrane made by cross-linking of sulfonated polyvinyl alcohol (PVS)

Methodology Applied
Scientific EffectElectrostatic Interaction: Ion Repulsion/Attraction

Data Source

PatentUS20240405365A1An assembly with negatively charged ionomer membrane for aqueous rechargeable zinc metal battery
Publication Date: 2024.12.05 COUNCIL OF SCI & IND RES
  • US20240405365A1 patent drawing
  • US20240405365A1 patent drawing
  • US20240405365A1 patent drawing

AI summary

The present invention relates to an assembly with a negatively charged dendrite inhibiting ionomer membrane made by cross-linking of sulfonated polyvinyl alcohol (PVS) and polyvinyl alcohol (PVA) for aqueous rechargeable zinc metal batteries (AZMBs).