Iridium Catalyst Complex for Selective Hydrocarbon Oxidation

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Solution Overview

Problem

Current methods for oxidizing alkanes and aromatics to produce alcohols, ketones, and aldehydes are inefficient and lack effective catalysts, limiting their utility and environmental benefits in the chemical industry.

Innovation Solution

The use of an iridium metal catalyst complex coordinated with benzimidazolyl-containing ligands for selectively oxidizing alkyl-containing molecules and aromatics with an oxygen-containing gas, allowing for the production of alcohols, ketones, and aldehydes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional oxidation catalysts (such as NHPI with cobalt or manganese co-catalysts) are used to oxidize hydrocarbons, then the oxidation reaction can proceed, but the conversion efficiency is extremely low and the process lacks selectivity

Engineering Contradiction:
Improveoxidation conversion efficiencyVSAvoidselectivity of oxidation products
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of the catalyst system by replacing conventional NHPI-based catalysts with iridium metal complexes coordinated with specific nitrogen-containing ligands (such as pyridine, imidazole, triazole, or their derivatives). This parameter change in catalyst composition and structure enables both high conversion efficiency and good selectivity for oxidizing alkanes and aromatics to alcohols, ketones, and aldehydes.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional oxidation methods are used, then oxidation products can be obtained, but the process lacks utility and environmental benefits for the chemical industry

Engineering Contradiction:
Improveindustrial utility and environmental benefitVSAvoidoxidation efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent employs iridium metal complexes with specifically designed nitrogen-containing ligands as catalysts, representing a significant parameter change from conventional catalyst systems. This new catalyst system achieves both industrial utility and environmental benefits by enabling efficient oxidation of hydrocarbons with oxygen under milder conditions, improving atom economy and reducing waste compared to traditional methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves effective and selective oxidation of alkanes and aromatics, producing valuable organic compounds with good selectivity and efficiency, addressing the limitations of existing technologies.

Implementation Method 1

oxidizing alkanes and aromatics using as a catalyst certain iridium complexes

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

oxidation of saturated hydrocarbons e.g., alkanes, particularly cycloalkanes, with active oxygen such as molecular oxygen or air to produce the corresponding alcohol, ketone and/or acid reaction product(s)

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS8664447B2Process for the oxidation of hydrocarbons with the use of iridium metal catalyst complexes
Publication Date: 2014.03.04 RUTGERS THE STATE UNIV
  • US8664447B2 patent drawing
  • US8664447B2 patent drawing
  • US8664447B2 patent drawing

AI summary

Provided is a process for effectively and efficiently oxidizing alkyl-containing molecules with the use of an oxygen-containing gas. An iridium metal catalyst complex with the iridium being coordinated with the nitrogen atoms of a benzimidazolyl-containing ligand is used as the catalyst. The process generates alcohols, ketones and aldehydes directly from alkyl-containing molecules and/or aromatic molecules.