J-Gate Motorcycle Clutch Adaptor Assembly

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Solution Overview

Problem

Existing motorcycle clutch lever systems either require continuous rider pressure to disengage the clutch, leading to an unattractive and cluttered appearance, or relocate the clutch lever to an awkward position, such as a foot-operated 'suicide clutch', which compromises safety by requiring the rider to lift a foot off the ground.

Innovation Solution

A J-Gate adaptor assembly featuring a lever rod with a heim joint connected to a clutch control cable, guided through a J-shaped channel that allows the rod to be levered to engage and disengage the clutch without continuous pressure, with a 'rest' portion to retain the clutch in a disengaged position, allowing both feet to remain on the ground.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hand operated clutch lever is placed on the handlebar, then the clutch can be easily operated, but the handlebar appearance becomes cluttered and unattractive

Engineering Contradiction:
Improveclutch operationVSAvoidhandlebar appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The clutch lever is extracted from the handlebar area and relocated to the lower left side of the motorcycle near the footrest. This removes the visual clutter from the handlebars while maintaining clutch functionality through a cable-actuated lever mechanism positioned in the empty space near the rider's foot.

Inventive Principle:
Principle #2Taking out (Extraction)

2Shape

If the clutch lever is moved to a foot operated position, then the handlebar appearance becomes clean, but the rider must lift a foot off the ground compromising safety

Engineering Contradiction:
Improvehandlebar appearanceVSAvoidrider safety
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

A cable-actuated lever mechanism serves as an intermediary between the rider's hand and the clutch mechanism. The lever is positioned near the footrest area but is operated by hand, not foot. This intermediary design maintains the clean appearance by removing the traditional handlebar lever while ensuring safety by allowing operation without requiring the rider to lift their foot.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If continuous pressure is applied to disengage the clutch, then the clutch remains disengaged, but the rider's hand must remain occupied and the appearance becomes cluttered

Engineering Contradiction:
Improveclutch disengagementVSAvoidhandlebar appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The clutch lever uses a spring-loaded periodic action mechanism where the rider briefly pulls the lever to disengage the clutch, then releases it. The spring automatically returns the lever to its neutral position, allowing the clutch to re-engage without continuous pressure. This periodic action eliminates the need for sustained hand pressure while maintaining the clean handlebar appearance.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy, hands-free disengagement of the clutch, maintaining a clean appearance and improving rider safety by allowing both feet to remain on the ground while stopped, with minimal alteration to the standard clutch cable setup.

Implementation Method 1

A bracket on a side of a motorcycle serves as fulcrum for a lever rod mounted thereon via a heim joint

Methodology Applied
Scientific EffectHeim joint:

Implementation Method 2

The rod extends upwardly, through a guide channel formed in a guide member. The guide channel may be formed as an elongated slot extending in a first direction to a bend portion that extends in another direction to a 'rest portion.'

Methodology Applied
Scientific EffectMechanical guidance:

Implementation Method 3

A bracket on a side of a motorcycle serves as fulcrum for a lever rod mounted thereon via a heim joint

Methodology Applied
Scientific EffectLever: Lever

Data Source

PatentUS11654997B2J-gate motorcycle clutch adaptor assemblies and related methods and systems
Publication Date: 2023.05.23 ENSWELL SPEED & FAB LLC
  • US11654997B2 patent drawing
  • US11654997B2 patent drawing
  • US11654997B2 patent drawing

AI summary

The present disclosure includes J-Gate adaptor assemblies for motorcycle clutch levers and related systems and methods. In one illustrative embodiment, a bracket on a side of a motorcycle serves as fulcrum for a lever rod mounted thereon via a heim joint. A lower end of the rod is attached to a clutch control cable. The rod extends upwardly, through a guide member with a guide channel formed as elongated slot extending in a first direction to a bend portion that extends in another direction to a “rest portion.” The rod may be levered in one direction in the guide channel to engage the clutch and in the opposite direction to disengage it. The rod may be held in the “rest” portion of the channel to retain the clutch in a disengaged position. Conversion kits and methods of converting and adapting motorcycles for using these types of assemblies are also included.